Industrial Assessment Centers
Assessment #SU0321
| Assessment Year | 2012 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | 325211 |
| NAICS Description | Plastics Material and Resin Manufacturing |
| Principal Product | Polyester Film |
| Sales | $ 48,000,000 |
| # of Employees | 53 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 9,033 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | NY |
| Yearly Energy Cost | $ 1,071,863 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
13,967,617 kWh | $ 829,095 | $ 0.059 /kWh |
- Demand Charge |
21,755 kW | $ 192,858 | $ 8.86 /kW |
- Electricity Fees |
- | $ 14,877 | - |
Natural Gas |
4,000 MMBtu | $ 35,033 | $ 8.76 /MMBtu |
TOTAL ENERGY |
147,170 MMBtu | $ 1,071,863 | $ 7.28 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
428,639 kWh 422,961 kWh |
$ 25,290 $ 24,955 |
3.05 % 3.01 % |
$ 0.059 /kWh |
- Demand Charge |
463 kW 438 kW |
$ 4,106 $ 3,884 |
2.13 % 2.01 % |
$ 8.86 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
525 MMBtu 0 MMBtu |
$ 4,599 $ 0 |
13.13 % 0.00 % |
$ 8.76 /MMBtu |
TOTAL ENERGY |
4,919 MMBtu 4,335 MMBtu |
$ 33,995 $ 28,839 |
3.17 % 2.69 % |
$ 7.28 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE VENTILATION AIR | 2.7314 | N | $ 9,920 | $ 5,156 | 1.92 | ||||||||||||||||||||||||||||
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| 02 | view details |
UPGRADE OBSOLETE EQUIPMENT | 2.4321 | I | $ 669 | $ 206 | 3.25 | ||||||||||||||||||||||||||||
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| 03 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | I | $ 395 | $ 124 | 3.19 | ||||||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 123,757 | $ 32,346 | 3.83 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 4,144 | $ 955 | 4.34 | ||||||||||||||||||||||||||||
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| 06 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 38,838 | $ 7,620 | 5.10 | ||||||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,655 | $ 4,284 | 0.39 | ||||||||||||||||||||||||||||
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| 08 | view details |
ELIMINATE/REDUCE AN OPERATION | 3.1161 | I | $ 4,530 | $ 2,320 | 1.95 | ||||||||||||||||||||||||||||
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