Industrial Assessment Centers

Assessment #SU0319


Assessment Year 2012
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336350
NAICS Description Motor Vehicle Transmission and Power Train Parts Manufacturing
Principal Product Automotive Parts
Sales $ 1,611,000,000
# of Employees 615
Plant Area (Sq.Ft.) 270,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,920
Location (State) NY
Yearly Energy Cost $ 3,772,221

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

33,834,464 kWh $ 1,886,521 $ 0.056 /kWh

- Demand Charge

107,042 kW $ 83,493 $ 0.78 /kW

- Electricity Fees

- $ 533,108 -

Natural Gas

204,693 MMBtu $ 1,269,099 $ 6.20 /MMBtu

TOTAL ENERGY

551,500 MMBtu $ 3,772,221 $ 6.84 /MMBtu

Water Disposal

3,300,000 Gal $ 110,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

304,916 kWh
48,984 kWh
$ 19,462
$ 5,131
1.03 %
0.27 %
$ 0.056 /kWh

- Demand Charge

-378 kW
-383 kW
$ 323
$ 319
0.39 %
0.38 %
$ 0.78 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

40,400 MMBtu
40,400 MMBtu
$ 250,480
$ 250,480
19.74 %
19.74 %
$ 6.20 /MMBtu

TOTAL ENERGY

43,525 MMBtu
40,902 MMBtu
$ 270,265
$ 255,930
7.16 %
6.78 %
$ 6.84 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 167 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,906 kWh $ 163 $ 0.056 /kWh

- Demand Charge

5 kW $ 4 $ 0.78 /kW

TOTAL ENERGY

30 MMBtu $ 167 -
02 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 0 $ 17 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

307 kWh $ 17 $ 0.056 /kWh

TOTAL ENERGY

3 MMBtu $ 17 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,000 $ 13,648 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

243,722 kWh $ 13,648 $ 0.056 /kWh

TOTAL ENERGY

2,498 MMBtu $ 13,648 -
04 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 I $ 15,840 $ 24,117 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-21,320 kWh $ 1,194 $ 0.056 /kWh

- Demand Charge

-396 kW $ 309 $ 0.78 /kW

TOTAL ENERGY

-219 MMBtu $ 1,503 -

Personnel Changes

- $ 660 -

One-time Revenue or Avoided Cost

- $ 21,954 -

TOTAL PRODUCTON

- $ 22,614 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,500 $ 3,410 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,896 kWh $ 3,410 $ 0.056 /kWh

TOTAL ENERGY

624 MMBtu $ 3,410 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 1,075 $ 1,147 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,408 kWh $ 527 $ 0.056 /kWh

- Demand Charge

13 kW $ 10 $ 0.78 /kW

TOTAL ENERGY

96 MMBtu $ 537 -

One-time Revenue or Avoided Cost

- $ 610 -

TOTAL PRODUCTON

- $ 610 -
07 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 603,880 $ 250,480 2.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

40,400 MMBtu $ 250,480 $ 6.20 /MMBtu

TOTAL ENERGY

40,400 MMBtu $ 250,480 -
08 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 1,805 $ 503 3.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,997 kWh $ 503 $ 0.056 /kWh

TOTAL ENERGY

92 MMBtu $ 503 -
09 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 79,288 $ 21,253 3.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 21,253 -

TOTAL PRODUCTON

- $ 21,253 -