Industrial Assessment Centers

Assessment #SU0316


Assessment Year 2012
SIC 3053
SIC Description Gaskets, Packing And Sealing Devices
NAICS 339991
NAICS Description Gasket, Packing, and Sealing Device Manufacturing
Principal Product Sealing Products
Sales $ 32,000,000
# of Employees 150
Plant Area (Sq.Ft.) 350,000
Annual Production 215,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) NY
Yearly Energy Cost $ 785,605

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,129,315 kWh $ 437,218 $ 0.054 /kWh

- Demand Charge

17,513 kW $ 148,093 $ 8.46 /kW

- Electricity Fees

- $ 14,034 -

Natural Gas

28,769 MMBtu $ 186,260 $ 6.47 /MMBtu

TOTAL ENERGY

112,095 MMBtu $ 785,605 $ 7.01 /MMBtu

Water Disposal

2,000,000 Gal $ 8,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,199,048 kWh
40,248 kWh
$ 64,748
$ 2,173
14.81 %
0.50 %
$ 0.054 /kWh

- Demand Charge

1,982 kW
0 kW
$ 16,778
$ 0
11.33 %
0.00 %
$ 8.46 /kW

- Electricity Fees

- $ 4,286
$ 0
30.54 %
0.00 %
-

Natural Gas

1,279 MMBtu
4,197 MMBtu
$ 8,275
$ 27,155
4.44 %
14.58 %
$ 6.47 /MMBtu

TOTAL ENERGY

13,569 MMBtu
4,610 MMBtu
$ 94,087
$ 29,328
11.98 %
3.73 %
$ 7.01 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 157 $ 27,155 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,197 MMBtu $ 27,155 $ 6.47 /MMBtu

TOTAL ENERGY

4,197 MMBtu $ 27,155 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 328 $ 2,173 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,248 kWh $ 2,173 $ 0.054 /kWh

TOTAL ENERGY

413 MMBtu $ 2,173 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 3,286 $ 7,167 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

132,720 kWh $ 7,167 $ 0.054 /kWh

TOTAL ENERGY

1,360 MMBtu $ 7,167 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 570 $ 710 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,891 kWh $ 156 $ 0.054 /kWh

- Demand Charge

4 kW $ 34 $ 8.46 /kW

TOTAL ENERGY

30 MMBtu $ 190 -

One-time Revenue or Avoided Cost

- $ 520 -

TOTAL PRODUCTON

- $ 520 -
05 view
details
REDUCE VENTILATION AIR 2.7314 N $ 4,193 $ 3,824 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,978 kWh $ 215 $ 0.054 /kWh

- Demand Charge

20 kW $ 173 $ 8.46 /kW

Natural Gas

531 MMBtu $ 3,436 $ 6.47 /MMBtu

TOTAL ENERGY

572 MMBtu $ 3,824 -
06 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 10,841 $ 4,286 2.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 4,286 -

TOTAL ENERGY

0 MMBtu $ 4,286 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 711 $ 244 2.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,525 kWh $ 244 $ 0.054 /kWh

TOTAL ENERGY

46 MMBtu $ 244 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 760 $ 179 4.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,747 kWh $ 94 $ 0.054 /kWh

- Demand Charge

10 kW $ 85 $ 8.46 /kW

TOTAL ENERGY

18 MMBtu $ 179 -
09 view
details
UPGRADE OBSOLETE EQUIPMENT 2.4321 N $ 703 $ 145 4.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,059 kWh $ 111 $ 0.054 /kWh

- Demand Charge

4 kW $ 34 $ 8.46 /kW

TOTAL ENERGY

21 MMBtu $ 145 -
10 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 900,000 $ 48,724 18.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,010,880 kWh $ 54,588 $ 0.054 /kWh

- Demand Charge

1,944 kW $ 16,452 $ 8.46 /kW

Natural Gas

-3,449 MMBtu $ -22,316 $ 6.47 /MMBtu

TOTAL ENERGY

6,913 MMBtu $ 48,724 -