Industrial Assessment Centers
Assessment #SU0309
| Assessment Year | 2011 |
|---|---|
| SIC | 3566 |
| SIC Description | Speed Changers, Drives, And Gears |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Precision Ground Gears |
| Sales | $ 8,800,000 |
| # of Employees | 48 |
| Plant Area (Sq.Ft.) | 45,000 |
| Annual Production | 176,153 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | NY |
| Yearly Energy Cost | $ 84,743 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,398,600 kWh | $ 62,160 | $ 0.044 /kWh |
- Demand Charge |
4,355 kW | $ 17,418 | $ 4.00 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
487 MMBtu | $ 5,165 | $ 10.61 /MMBtu |
TOTAL ENERGY |
14,823 MMBtu | $ 84,743 | $ 5.72 /MMBtu |
Water Disposal |
130,000 Gal | $ 1,158 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
77,583 kWh 60,092 kWh |
$ 2,483 $ 1,923 |
3.99 % 3.09 % |
$ 0.044 /kWh |
- Demand Charge |
36 kW 36 kW |
$ 144 $ 144 |
0.83 % 0.83 % |
$ 4.00 /kW |
- Electricity Fees |
- |
$ 15 $ 15 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 10.61 /MMBtu |
TOTAL ENERGY |
795 MMBtu 616 MMBtu |
$ 2,642 $ 2,082 |
3.12 % 2.46 % |
$ 5.72 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 201 | 0.00 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 147 | $ 255 | 0.58 | ||||||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 570 | $ 272 | 2.10 | ||||||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 549 | $ 220 | 2.50 | ||||||||||||||||||||
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| 05 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 228 | $ 68 | 3.35 | ||||||||||||||||||||
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| 06 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 287 | $ 68 | 4.22 | ||||||||||||||||||||
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| 07 | view details |
UPGRADE OBSOLETE EQUIPMENT | 2.4321 | I | $ 1,258 | $ 116 | 10.84 | ||||||||||||||||||||
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| 08 | view details |
UPGRADE OBSOLETE EQUIPMENT | 2.4321 | I | $ 16,500 | $ 1,442 | 11.44 | ||||||||||||||||||||
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