Industrial Assessment Centers

Assessment #SU0308


Assessment Year 2011
SIC 2045
SIC Description Prepared Flour Mixes And Doughs
NAICS 424420
NAICS Description Packaged Frozen Food Merchant Wholesalers
Principal Product Frozen Dough
Sales $ 18,000,000
# of Employees 120
Plant Area (Sq.Ft.) 140,000
Annual Production 1,000,000 Not Available
Production Hrs. Annual 6,656
Location (State) NY
Yearly Energy Cost $ 988,626

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,802,893 kWh $ 587,979 $ 0.086 /kWh

- Demand Charge

17,437 kW $ 174,427 $ 10.00 /kW

- Electricity Fees

- $ 60,405 -

Natural Gas

21,368 MMBtu $ 165,815 $ 7.76 /MMBtu

TOTAL ENERGY

91,098 MMBtu $ 988,626 $ 10.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

135,879 kWh
73,182 kWh
$ 19,431
$ 10,465
3.30 %
1.78 %
$ 0.086 /kWh

- Demand Charge

1,724 kW
46 kW
$ 17,106
$ 452
9.81 %
0.26 %
$ 10.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.76 /MMBtu

TOTAL ENERGY

1,393 MMBtu
750 MMBtu
$ 36,537
$ 10,917
3.70 %
1.10 %
$ 10.85 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MAGNETIC TECHNOLOGY TO TREAT WATER 3.4145 N $ 0 $ 8,509 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 8,509 -

TOTAL PRODUCTON

- $ 8,509 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 698 $ 8,204 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,374 kWh $ 8,204 $ 0.086 /kWh

TOTAL ENERGY

588 MMBtu $ 8,204 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,725 $ 8,338 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,308 kWh $ 8,338 $ 0.086 /kWh

TOTAL ENERGY

598 MMBtu $ 8,338 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 625 $ 2,713 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,808 kWh $ 2,261 $ 0.086 /kWh

- Demand Charge

46 kW $ 452 $ 10.00 /kW

TOTAL ENERGY

162 MMBtu $ 2,713 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 641 $ 628 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,389 kWh $ 628 $ 0.086 /kWh

TOTAL ENERGY

45 MMBtu $ 628 -
06 view
details
INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS 2.4112 N $ 27,750 $ 16,654 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,679 kW $ 16,654 $ 10.00 /kW

TOTAL ENERGY

0 MMBtu $ 16,654 -