Industrial Assessment Centers
Assessment #SU0305
| Assessment Year | 2011 |
|---|---|
| SIC | 3559 |
| SIC Description | Special Industry Machinery, Nec |
| NAICS | 333220 |
| NAICS Description | Plastics and Rubber Industry Machinery Manufacturing |
| Principal Product | Manufacturing Converting Machinery |
| Sales | $ 50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 123,246 |
| Annual Production | 20 Not Available |
| Production Hrs. Annual | 5,460 |
| Location (State) | NY |
| Yearly Energy Cost | $ 433,069 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,257,844 kWh | $ 174,794 | $ 0.077 /kWh |
- Demand Charge |
6,922 kW | $ 104,241 | $ 15.06 /kW |
- Electricity Fees |
- | $ 7,040 | - |
Natural Gas |
16,585 MMBtu | $ 146,994 | $ 8.86 /MMBtu |
TOTAL ENERGY |
39,728 MMBtu | $ 433,069 | $ 10.90 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
96,473 kWh 98,383 kWh |
$ 6,945 $ 7,083 |
3.97 % 4.05 % |
$ 0.077 /kWh |
- Demand Charge |
322 kW 322 kW |
$ 4,903 $ 4,903 |
4.70 % 4.70 % |
$ 15.06 /kW |
- Electricity Fees |
- |
$ 4,313 $ 0 |
61.26 % 0.00 % |
- |
Natural Gas |
1,289 MMBtu 0 MMBtu |
$ 12,964 $ 0 |
8.82 % 0.00 % |
$ 8.86 /MMBtu |
TOTAL ENERGY |
2,278 MMBtu 1,008 MMBtu |
$ 29,125 $ 11,986 |
6.73 % 2.77 % |
$ 10.90 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 196 | $ 786 | 0.25 | ||||||||||||||||
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| 02 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | I | $ 645 | $ 344 | 1.88 | ||||||||||||||||
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| 03 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 34,682 | $ 12,040 | 2.88 | ||||||||||||||||
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| 04 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 16,531 | $ 4,313 | 3.83 | ||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 60,207 | $ 11,642 | 5.17 | ||||||||||||||||
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