Industrial Assessment Centers

Assessment #SU0303


Assessment Year 2011
SIC 2034
SIC Description Dehydrated Fruits, Vegetables, Soups
NAICS 311423
NAICS Description Dried and Dehydrated Food Manufacturing
Principal Product freeze-dried foods
Sales $ 24,000,000
# of Employees 45
Plant Area (Sq.Ft.) 70,000
Annual Production 2,972,882 Pieces
Production Hrs. Annual 8,400
Location (State) NY
Yearly Energy Cost $ 396,986

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,336,326 kWh $ 171,257 $ 0.073 /kWh

- Demand Charge

4,976 kW $ 74,812 $ 15.03 /kW

- Electricity Fees

- $ 6,327 -

Natural Gas

16,272 MMBtu $ 144,590 $ 8.89 /MMBtu

TOTAL ENERGY

40,220 MMBtu $ 396,986 $ 9.87 /MMBtu

Water Disposal

16,000,000 Gal $ 50,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

94,233 kWh
12,623 kWh
$ 6,875
$ 929
4.01 %
0.54 %
$ 0.073 /kWh

- Demand Charge

57 kW
1 kW
$ 850
$ 20
1.14 %
0.03 %
$ 15.03 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

31 MMBtu
31 MMBtu
$ 273
$ 273
0.19 %
0.19 %
$ 8.89 /MMBtu

TOTAL ENERGY

997 MMBtu
160 MMBtu
$ 7,998
$ 1,222
2.01 %
0.31 %
$ 9.87 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE FEEDWATER TANK 2.2123 I $ 83 $ 273 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

31 MMBtu $ 273 $ 8.89 /MMBtu

TOTAL ENERGY

31 MMBtu $ 273 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 486 $ 858 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,659 kWh $ 858 $ 0.073 /kWh

TOTAL ENERGY

120 MMBtu $ 858 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 128 $ 104 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

964 kWh $ 71 $ 0.073 /kWh

- Demand Charge

1 kW $ 20 $ 15.03 /kW

TOTAL ENERGY

10 MMBtu $ 91 -

One-time Revenue or Avoided Cost

- $ 13 -

TOTAL PRODUCTON

- $ 13 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 10,990 $ 6,814 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,752 kWh $ 5,281 $ 0.073 /kWh

- Demand Charge

102 kW $ 1,533 $ 15.03 /kW

TOTAL ENERGY

735 MMBtu $ 6,814 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 275 $ 103 2.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,396 kWh $ 103 $ 0.073 /kWh

TOTAL ENERGY

14 MMBtu $ 103 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 9,016 $ 2,973 3.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,222 kWh $ 2,973 $ 0.073 /kWh

TOTAL ENERGY

423 MMBtu $ 2,973 -
07 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 16,668 $ 4,074 4.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-32,760 kWh $ -2,411 $ 0.073 /kWh

- Demand Charge

-47 kW $ -703 $ 15.03 /kW

TOTAL ENERGY

-336 MMBtu $ -3,114 -

One-time Revenue or Avoided Cost

- $ 7,188 -

TOTAL PRODUCTON

- $ 7,188 -