Industrial Assessment Centers
Assessment #SU0301
| Assessment Year | 2011 |
|---|---|
| SIC | 3399 |
| SIC Description | Primary Metal Products, Nec |
| NAICS | 331492 |
| NAICS Description | Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum) |
| Principal Product | Nickel Cobalt based superalloy materials |
| Sales | $ 50,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 127,000 |
| Annual Production | 75,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | NY |
| Yearly Energy Cost | $ 747,427 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,108,647 kWh | $ 523,581 | $ 0.102 /kWh |
- Demand Charge |
28,515 kW | $ 209,273 | $ 7.34 /kW |
- Electricity Fees |
- | $ -54,564 | - |
Natural Gas |
5,423 MMBtu | $ 69,137 | $ 12.75 /MMBtu |
TOTAL ENERGY |
57,787 MMBtu | $ 747,427 | $ 12.93 /MMBtu |
Water Disposal |
1,634,962 Gal | $ 850 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
30,891 kWh 24,046 kWh |
$ 3,182 $ 2,477 |
0.61 % 0.47 % |
$ 0.102 /kWh |
- Demand Charge |
-37 kW 0 kW |
$ -270 $ 0 |
-0.13 % 0.00 % |
$ 7.34 /kW |
- Electricity Fees |
- |
$ 5,328 $ 0 |
-9.76 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 12.75 /MMBtu |
TOTAL ENERGY |
317 MMBtu 246 MMBtu |
$ 8,240 $ 2,477 |
1.10 % 0.33 % |
$ 12.93 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE POWER DURING OFF-PEAK PERIODS | 2.3137 | N | $ 0 | $ 4,632 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 689 | $ 2,978 | 0.23 | ||||||||||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,028 | $ 2,477 | 0.82 | ||||||||||||||||||||||||
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| 04 | view details |
RECOVER AND REUSE SPENT ACID BATHS | 3.5145 | N | $ 958 | $ 1,049 | 0.91 | ||||||||||||||||||||||||
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| 05 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 487 | $ 377 | 1.29 | ||||||||||||||||||||||||
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| 06 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 895 | $ 496 | 1.80 | ||||||||||||||||||||||||
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| 07 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | N | $ 26,043 | $ 11,025 | 2.36 | ||||||||||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 18,204 | $ 5,328 | 3.42 | ||||||||||||||||||||||||
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