Industrial Assessment Centers

Assessment #SU0300


Assessment Year 2010
SIC 2836
SIC Description Biological Products Exc. Diagnostic
NAICS 325414
NAICS Description Biological Product (except Diagnostic) Manufacturing
Principal Product Biological Cultures
Sales $ 60,000,000
# of Employees 70
Plant Area (Sq.Ft.) 61,580
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Yearly Energy Cost $ 896,067

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,356,640 kWh $ 485,994 $ 0.076 /kWh

- Electricity Fees

- $ 0 -

Other Energy

32,527 MMBtu $ 410,073 $ 12.61 /MMBtu

TOTAL ENERGY

97,683 MMBtu $ 896,067 $ 9.17 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

153,564 kWh
75,336 kWh
$ 11,824
$ 5,801
2.43 %
1.19 %
$ 0.076 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Other Energy

5,615 MMBtu
5,115 MMBtu
$ 70,805
$ 64,500
17.27 %
15.73 %
$ 12.61 /MMBtu

TOTAL ENERGY

7,189 MMBtu
5,887 MMBtu
$ 82,629
$ 70,301
9.22 %
7.85 %
$ 9.17 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 3,122 $ 64,500 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

5,115 MMBtu $ 64,500 $ 12.61 /MMBtu

TOTAL ENERGY

5,115 MMBtu $ 64,500 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,925 $ 5,801 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,336 kWh $ 5,801 $ 0.076 /kWh

TOTAL ENERGY

772 MMBtu $ 5,801 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 883 $ 828 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,758 kWh $ 828 $ 0.076 /kWh

TOTAL ENERGY

110 MMBtu $ 828 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 8,204 $ 5,195 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,470 kWh $ 5,195 $ 0.076 /kWh

TOTAL ENERGY

692 MMBtu $ 5,195 -
05 view
details
RECOVER HEAT FROM EXHAUSTED STEAM 2.2445 N $ 11,140 $ 6,305 1.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

500 MMBtu $ 6,305 $ 12.61 /MMBtu

TOTAL ENERGY

500 MMBtu $ 6,305 -