Industrial Assessment Centers
Assessment #SU0297
| Assessment Year | 2010 |
|---|---|
| SIC | 2621 |
| SIC Description | Paper Mills |
| NAICS | 322121 |
| NAICS Description | Paper (except Newsprint) Mills |
| Principal Product | Flooring Felts and Gaskets |
| Sales | $ 50,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 464,000 |
| Annual Production | 45,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | NY |
| Yearly Energy Cost | $ 2,166,659 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,744,243 kWh | $ 919,942 | $ 0.058 /kWh |
- Demand Charge |
41,573 kW | $ 331,778 | $ 7.98 /kW |
- Electricity Fees |
- | $ -41,154 | - |
Natural Gas |
40,351 MMBtu | $ 266,351 | $ 6.60 /MMBtu |
Other Energy |
152,510 MMBtu | $ 689,742 | $ 4.52 /MMBtu |
TOTAL ENERGY |
354,239 MMBtu | $ 2,166,659 | $ 6.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,189,078 kWh 1,045,243 kWh |
$ 71,406 $ 62,775 |
7.76 % 6.82 % |
$ 0.058 /kWh |
- Demand Charge |
552 kW 426 kW |
$ 4,406 $ 3,400 |
1.33 % 1.02 % |
$ 7.98 /kW |
- Electricity Fees |
- |
$ 18,693 $ 18,693 |
-45.42 % -45.42 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.60 /MMBtu |
Other Energy |
76,183 MMBtu 6,597 MMBtu |
$ 344,359 $ 29,835 |
49.93 % 4.33 % |
$ 4.52 /MMBtu |
TOTAL ENERGY |
88,371 MMBtu 17,311 MMBtu |
$ 438,864 $ 114,703 |
20.26 % 5.29 % |
$ 6.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 30,345 | 0.00 | ||||||||||||||||
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| 02 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | N | $ 0 | $ 2,367 | 0.00 | ||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 697 | $ 11,458 | 0.06 | ||||||||||||||||
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| 04 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 209 | $ 1,997 | 0.10 | ||||||||||||||||
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| 05 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 5,275 | $ 29,835 | 0.18 | ||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 650 | $ 2,260 | 0.29 | ||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,136 | $ 5,273 | 0.41 | ||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 24,129 | $ 18,693 | 1.29 | ||||||||||||||||
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| 09 | view details |
REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE | 2.1392 | N | $ 658,300 | $ 314,524 | 2.09 | ||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 45,795 | $ 21,058 | 2.17 | ||||||||||||||||
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| 11 | view details |
UPGRADE OBSOLETE EQUIPMENT | 2.4321 | I | $ 4,725 | $ 1,054 | 4.48 | ||||||||||||||||
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