Industrial Assessment Centers

Assessment #SU0295


Assessment Year 2010
SIC 2033
SIC Description Canned Fruits And Vegetables
NAICS 311421
NAICS Description Fruit and Vegetable Canning
Principal Product Tomato Based Sauces and Salsas
Sales $ 190,000,000
# of Employees 450
Plant Area (Sq.Ft.) 225,000
Annual Production 357,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NY
Yearly Energy Cost $ 1,945,471

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,757,400 kWh $ 308,145 $ 0.022 /kWh

- Demand Charge

25,754 kW $ 128,772 $ 5.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

221,309 MMBtu $ 1,508,554 $ 6.82 /MMBtu

TOTAL ENERGY

362,322 MMBtu $ 1,945,471 $ 5.37 /MMBtu

Water Disposal

300,000,000 Gal $ 337,000 $ 0 /Gal

Other Liquid (non-haz)

324,000,000 Gal $ 547,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

226,746 kWh
121,560 kWh
$ 4,985
$ 2,673
1.62 %
0.87 %
$ 0.022 /kWh

- Demand Charge

-462 kW
-582 kW
$ -2,310
$ -2,910
-1.79 %
-2.26 %
$ 5.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,630 MMBtu
3,630 MMBtu
$ 29,403
$ 29,403
1.95 %
1.95 %
$ 6.82 /MMBtu

TOTAL ENERGY

5,954 MMBtu
4,876 MMBtu
$ 32,078
$ 29,166
1.65 %
1.50 %
$ 5.37 /MMBtu

Water Disposal

171,696,960 Gal
171,696,960 Gal
$ 274,715
$ 274,715
81.52 %
81.52 %
$ 0 /Gal

Other Liquid (non-haz)

171,696,960 Gal
171,696,960 Gal
$ 343,394
$ 343,394
62.78 %
62.78 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 2,574 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

117,000 kWh $ 2,574 $ 0.022 /kWh

TOTAL ENERGY

1,199 MMBtu $ 2,574 -
02 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 0 $ 1,022 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,200 kWh $ 422 $ 0.022 /kWh

- Demand Charge

120 kW $ 600 $ 5.00 /kW

TOTAL ENERGY

197 MMBtu $ 1,022 -
03 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 I $ 272,656 $ 595,177 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-716,400 kWh $ -15,762 $ 0.022 /kWh

- Demand Charge

-1,434 kW $ -7,170 $ 5.00 /kW

TOTAL ENERGY

-7,343 MMBtu $ -22,932 -

Water Disposal

171,696,960 Gal $ 274,715 $ 0 /Gal

Other Liquid (non-haz)

171,696,960 Gal $ 343,394 $ 0 /Gal

TOTAL WASTE

- $ 618,109 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,225 $ 2,178 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

99,000 kWh $ 2,178 $ 0.022 /kWh

TOTAL ENERGY

1,015 MMBtu $ 2,178 -
05 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 I $ 27,649 $ 29,403 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,630 MMBtu $ 29,403 $ 6.82 /MMBtu

TOTAL ENERGY

3,630 MMBtu $ 29,403 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,649 $ 1,800 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

81,840 kWh $ 1,800 $ 0.022 /kWh

TOTAL ENERGY

839 MMBtu $ 1,800 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 74,298 $ 17,943 4.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

621,960 kWh $ 13,683 $ 0.022 /kWh

- Demand Charge

852 kW $ 4,260 $ 5.00 /kW

TOTAL ENERGY

6,375 MMBtu $ 17,943 -
08 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 724 $ 90 8.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,146 kWh $ 90 $ 0.022 /kWh

TOTAL ENERGY

42 MMBtu $ 90 -