Industrial Assessment Centers

Assessment #SU0294


Assessment Year 2010
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Turbine Blades/Vanes
Sales $ 30,421,619
# of Employees 110
Plant Area (Sq.Ft.) 115,000
Annual Production 1,000,000 Not Available
Production Hrs. Annual 6,240
Location (State) NY
Yearly Energy Cost $ 406,869

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,815,894 kWh $ 220,017 $ 0.058 /kWh

- Demand Charge

10,513 kW $ 81,994 $ 7.80 /kW

- Electricity Fees

- $ 5,645 -

Natural Gas

7,307 MMBtu $ 99,213 $ 13.58 /MMBtu

TOTAL ENERGY

46,420 MMBtu $ 406,869 $ 8.76 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

428,083 kWh
266,056 kWh
$ 20,496
$ 12,713
9.32 %
5.78 %
$ 0.058 /kWh

- Demand Charge

116 kW
116 kW
$ 894
$ 894
1.09 %
1.09 %
$ 7.80 /kW

- Electricity Fees

- $ 1,808
$ 0
32.03 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 13.58 /MMBtu

TOTAL ENERGY

4,389 MMBtu
2,728 MMBtu
$ 23,198
$ 13,607
5.70 %
3.34 %
$ 8.76 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 6,067 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

126,400 kWh $ 6,067 $ 0.058 /kWh

TOTAL ENERGY

1,296 MMBtu $ 6,067 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 3,276 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,979 kWh $ 2,495 $ 0.058 /kWh

- Demand Charge

100 kW $ 781 $ 7.80 /kW

TOTAL ENERGY

533 MMBtu $ 3,276 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,245 $ 3,995 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,118 kWh $ 3,995 $ 0.058 /kWh

TOTAL ENERGY

852 MMBtu $ 3,995 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,440 $ 3,763 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,400 kWh $ 3,763 $ 0.058 /kWh

TOTAL ENERGY

804 MMBtu $ 3,763 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 492 $ 267 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,664 kWh $ 67 $ 0.058 /kWh

- Demand Charge

2 kW $ 16 $ 7.80 /kW

TOTAL ENERGY

17 MMBtu $ 83 -

One-time Revenue or Avoided Cost

- $ 184 -

TOTAL PRODUCTON

- $ 184 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 817 $ 142 5.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,245 kWh $ 111 $ 0.058 /kWh

- Demand Charge

6 kW $ 31 $ 7.80 /kW

TOTAL ENERGY

33 MMBtu $ 142 -
07 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 9,734 $ 1,808 5.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 1,808 -

TOTAL ENERGY

0 MMBtu $ 1,808 -
08 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 17,732 $ 3,680 4.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,662 kWh $ 3,680 $ 0.058 /kWh

TOTAL ENERGY

786 MMBtu $ 3,680 -
09 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 516 $ 108 4.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,247 kWh $ 108 $ 0.058 /kWh

TOTAL ENERGY

23 MMBtu $ 108 -
10 view
details
UPGRADE OBSOLETE EQUIPMENT 2.4321 I $ 1,831 $ 276 6.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,368 kWh $ 210 $ 0.058 /kWh

- Demand Charge

8 kW $ 66 $ 7.80 /kW

TOTAL ENERGY

45 MMBtu $ 276 -