Industrial Assessment Centers
Assessment #SU0292
| Assessment Year | 2010 |
|---|---|
| SIC | 3264 |
| SIC Description | Porcelain Electrical Supplies |
| NAICS | 327113 |
| NAICS Description | Porcelain Electrical Supply Manufacturing |
| Principal Product | Insulators |
| Sales | $ 21,500,000 |
| # of Employees | 168 |
| Plant Area (Sq.Ft.) | 486,662 |
| Annual Production | 2,000,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | NY |
| Yearly Energy Cost | $ 3,840,487 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
13,499,331 kWh | $ 840,159 | $ 0.062 /kWh |
- Demand Charge |
29,158 kW | $ 293,468 | $ 10.06 /kW |
- Electricity Fees |
- | $ 19,016 | - |
Natural Gas |
298,669 MMBtu | $ 2,687,844 | $ 9.00 /MMBtu |
TOTAL ENERGY |
437,037 MMBtu | $ 3,840,487 | $ 8.79 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,177,378 kWh 0 kWh |
$ 80,061 $ 0 |
9.53 % 0.00 % |
$ 0.062 /kWh |
- Demand Charge |
1,854 kW 0 kW |
$ 18,660 $ 0 |
6.36 % 0.00 % |
$ 10.06 /kW |
- Electricity Fees |
- |
$ 12,124 $ 0 |
63.76 % 0.00 % |
- |
Natural Gas |
4,388 MMBtu 746 MMBtu |
$ 44,675 $ 7,601 |
1.66 % 0.28 % |
$ 9.00 /MMBtu |
TOTAL ENERGY |
16,455 MMBtu 746 MMBtu |
$ 155,520 $ 7,601 |
4.05 % 0.20 % |
$ 8.79 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 22,577 | 0.00 | ||||||||||||||||
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| 02 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 46 | $ 4,309 | 0.01 | ||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 962 | $ 3,292 | 0.29 | ||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 5,714 | $ 5,754 | 0.99 | ||||||||||||||||
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| 05 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 560 | $ 274 | 2.04 | ||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 81,156 | $ 35,377 | 2.29 | ||||||||||||||||
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| 07 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 175,000 | $ 57,316 | 3.05 | ||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 37,200 | $ 12,124 | 3.07 | ||||||||||||||||
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| 09 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 24,883 | $ 7,849 | 3.17 | ||||||||||||||||
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| 10 | view details |
MOVE BOILER TO MORE EFFICIENT LOCATION | 2.1211 | N | $ 60,575 | $ 6,648 | 9.11 | ||||||||||||||||
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