Industrial Assessment Centers

Assessment #SU0289


Assessment Year 2010
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336322
NAICS Description Other Motor Vehicle Electrical and Electronic Equipment Manufacturing
Principal Product Automotive tire pressure sensors, Remote keyless entry devices
Sales $ 108,086,202
# of Employees 200
Plant Area (Sq.Ft.) 72,051
Annual Production 21,108,010 Pieces
Production Hrs. Annual 4,000
Location (State) NY
Yearly Energy Cost $ 637,838

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,261,529 kWh $ 466,183 $ 0.089 /kWh

- Demand Charge

11,628 kW $ 97,541 $ 8.39 /kW

- Electricity Fees

- $ 5,387 -

Natural Gas

6,501 MMBtu $ 68,727 $ 10.57 /MMBtu

TOTAL ENERGY

60,432 MMBtu $ 637,838 $ 10.55 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

294,436 kWh
266,476 kWh
$ 26,835
$ 24,290
5.76 %
5.21 %
$ 0.089 /kWh

- Demand Charge

300 kW
216 kW
$ 2,582
$ 1,860
2.65 %
1.91 %
$ 8.39 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

343 MMBtu
0 MMBtu
$ 3,787
$ 0
5.51 %
0.00 %
$ 10.57 /MMBtu

TOTAL ENERGY

3,361 MMBtu
2,731 MMBtu
$ 33,204
$ 26,150
5.21 %
4.10 %
$ 10.55 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 I $ 0 $ 13,013 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

143,000 kWh $ 13,013 $ 0.089 /kWh

TOTAL ENERGY

1,466 MMBtu $ 13,013 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 3,573 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,128 kWh $ 2,559 $ 0.089 /kWh

- Demand Charge

118 kW $ 1,014 $ 8.39 /kW

TOTAL ENERGY

288 MMBtu $ 3,573 -
03 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 I $ 0 $ 1,552 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 1,552 -

TOTAL PRODUCTON

- $ 1,552 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 578 $ 7,383 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,382 kWh $ 6,537 $ 0.089 /kWh

- Demand Charge

98 kW $ 846 $ 8.39 /kW

TOTAL ENERGY

732 MMBtu $ 7,383 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 964 $ 3,787 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

343 MMBtu $ 3,787 $ 10.57 /MMBtu

TOTAL ENERGY

343 MMBtu $ 3,787 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,236 $ 1,653 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,168 kWh $ 1,653 $ 0.089 /kWh

TOTAL ENERGY

186 MMBtu $ 1,653 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 714 $ 528 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,798 kWh $ 528 $ 0.089 /kWh

TOTAL ENERGY

59 MMBtu $ 528 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 8,373 $ 3,267 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,960 kWh $ 2,545 $ 0.089 /kWh

- Demand Charge

84 kW $ 722 $ 8.39 /kW

TOTAL ENERGY

287 MMBtu $ 3,267 -