Industrial Assessment Centers

Assessment #SU0288


Assessment Year 2010
SIC 3827
SIC Description Optical Instruments And Lenses
NAICS 333314
NAICS Description Optical Instrument and Lens Manufacturing
Principal Product Precision Lenses
Sales $ 45,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 20,000 Pieces
Production Hrs. Annual 4,160
Location (State) NY
Yearly Energy Cost $ 368,559

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,210,000 kWh $ 285,637 $ 0.028 /kWh

- Demand Charge

16,732 kW $ 82,922 $ 4.96 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

104,653 MMBtu $ 368,559 $ 3.52 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

193,516 kWh
193,516 kWh
$ 5,419
$ 5,419
1.90 %
1.90 %
$ 0.028 /kWh

- Demand Charge

257 kW
257 kW
$ 1,286
$ 1,286
1.55 %
1.55 %
$ 4.96 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

1,985 MMBtu
1,985 MMBtu
$ 6,705
$ 6,705
1.82 %
1.82 %
$ 3.52 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 2,422 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,517 kWh $ 1,947 $ 0.028 /kWh

- Demand Charge

95 kW $ 475 $ 4.96 /kW

TOTAL ENERGY

713 MMBtu $ 2,422 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 710 $ 2,730 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,402 kWh $ 2,195 $ 0.028 /kWh

- Demand Charge

107 kW $ 535 $ 4.96 /kW

TOTAL ENERGY

804 MMBtu $ 2,730 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 2,257 $ 1,392 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,858 kWh $ 1,116 $ 0.028 /kWh

- Demand Charge

55 kW $ 276 $ 4.96 /kW

TOTAL ENERGY

409 MMBtu $ 1,392 -
04 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 171,000 $ 50,239 3.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 50,239 -

TOTAL PRODUCTON

- $ 50,239 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 729 $ 161 4.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,739 kWh $ 161 $ 0.028 /kWh

TOTAL ENERGY

59 MMBtu $ 161 -