Industrial Assessment Centers

Assessment #SU0283


Assessment Year 2009
SIC 3823
SIC Description Process Control Instruments
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Sanitary measurement Equipment
Sales $ 25,000,000
# of Employees 75
Plant Area (Sq.Ft.) 44,000
Annual Production 32,000 Pieces
Production Hrs. Annual 3,938
Location (State) NY
Yearly Energy Cost $ 197,663

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,122,060 kWh $ 135,426 $ 0.121 /kWh

- Demand Charge

3,541 kW $ 56,978 $ 16.09 /kW

- Electricity Fees

- $ 5,259 -

TOTAL ENERGY

11,501 MMBtu $ 197,663 $ 17.19 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

79,005 kWh
60,953 kWh
$ 9,559
$ 7,375
7.06 %
5.45 %
$ 0.121 /kWh

- Demand Charge

81 kW
41 kW
$ 1,308
$ 659
2.30 %
1.16 %
$ 16.09 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

811 MMBtu
625 MMBtu
$ 10,867
$ 8,034
5.50 %
4.06 %
$ 17.19 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 2,340 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,294 kWh $ 1,729 $ 0.121 /kWh

- Demand Charge

38 kW $ 611 $ 16.09 /kW

TOTAL ENERGY

147 MMBtu $ 2,340 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 198 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,374 kWh $ 166 $ 0.121 /kWh

- Demand Charge

2 kW $ 32 $ 16.09 /kW

TOTAL ENERGY

14 MMBtu $ 198 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 260 $ 5,551 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,879 kWh $ 5,551 $ 0.121 /kWh

TOTAL ENERGY

470 MMBtu $ 5,551 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 182 $ 1,768 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,021 kWh $ 1,334 $ 0.121 /kWh

- Demand Charge

27 kW $ 434 $ 16.09 /kW

TOTAL ENERGY

113 MMBtu $ 1,768 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 563 $ 715 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,053 kWh $ 490 $ 0.121 /kWh

- Demand Charge

14 kW $ 225 $ 16.09 /kW

TOTAL ENERGY

42 MMBtu $ 715 -
06 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 271 $ 257 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,121 kWh $ 257 $ 0.121 /kWh

TOTAL ENERGY

22 MMBtu $ 257 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 72 $ 86 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

263 kWh $ 32 $ 0.121 /kWh

- Demand Charge

0 kW $ 6 $ 16.09 /kW

TOTAL ENERGY

3 MMBtu $ 38 -

Administrative Changes

- $ 23 -

One-time Revenue or Avoided Cost

- $ 25 -

TOTAL PRODUCTON

- $ 48 -