Industrial Assessment Centers
Assessment #SU0280
| Assessment Year | 2009 |
|---|---|
| SIC | 3324 |
| SIC Description | Steel Investment Foundries |
| NAICS | 331512 |
| NAICS Description | Steel Investment Foundries |
| Principal Product | Industrial Gas Turbines and Aerospace Parts |
| Sales | $ 80,000,000 |
| # of Employees | 430 |
| Plant Area (Sq.Ft.) | 102,000 |
| Annual Production | 818 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | NY |
| Yearly Energy Cost | $ 1,636,161 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
9,167,386 kWh | $ 817,295 | $ 0.089 /kWh |
- Demand Charge |
23,927 kW | $ 313,233 | $ 13.09 /kW |
- Electricity Fees |
- | $ 1,932 | - |
Natural Gas |
53,776 MMBtu | $ 503,701 | $ 9.37 /MMBtu |
TOTAL ENERGY |
147,743 MMBtu | $ 1,636,161 | $ 11.07 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
369,941 kWh 351,821 kWh |
$ 32,925 $ 31,312 |
4.03 % 3.83 % |
$ 0.089 /kWh |
- Demand Charge |
529 kW 481 kW |
$ 6,924 $ 6,296 |
2.21 % 2.01 % |
$ 13.09 /kW |
- Electricity Fees |
- |
$ 2,725 $ 2,725 |
141.05 % 141.05 % |
- |
Natural Gas |
5,040 MMBtu 0 MMBtu |
$ 47,225 $ 0 |
9.38 % 0.00 % |
$ 9.37 /MMBtu |
TOTAL ENERGY |
8,831 MMBtu 3,606 MMBtu |
$ 89,799 $ 40,333 |
5.49 % 2.47 % |
$ 11.07 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 12,297 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 0 | $ 7,999 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 5,445 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 1,438 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 378 | $ 3,497 | 0.11 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,477 | $ 4,873 | 0.30 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | I | $ 3,768 | $ 3,497 | 1.08 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 405 | $ 344 | 1.18 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 09 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 73,508 | $ 47,225 | 1.56 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 10 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 1,009 | $ 644 | 1.57 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 11 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 7,949 | $ 2,725 | 2.92 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
