Industrial Assessment Centers

Assessment #SU0269


Assessment Year 2008
SIC 2449
SIC Description Wood Containers, Nec
NAICS 322211
NAICS Description Corrugated and Solid Fiber Box Manufacturing
Principal Product Wooden Shipping Boxes
Sales $ 20,000,000
# of Employees 119
Plant Area (Sq.Ft.) 90,000
Annual Production 2,300,000 Pieces
Production Hrs. Annual 4,394
Location (State) NY
Yearly Energy Cost $ 160,427

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

691,654 kWh $ 74,279 $ 0.107 /kWh

- Demand Charge

2,478 kW $ 43,011 $ 17.36 /kW

- Electricity Fees

- $ 3,786 -

Natural Gas

3,647 MMBtu $ 39,351 $ 10.79 /MMBtu

TOTAL ENERGY

10,736 MMBtu $ 160,427 $ 14.94 /MMBtu

Solid Waste (non-haz)

480,000 lbs $ 155,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

94,853 kWh
85,455 kWh
$ 10,150
$ 9,144
13.66 %
12.31 %
$ 0.107 /kWh

- Demand Charge

179 kW
163 kW
$ 3,088
$ 2,810
7.18 %
6.53 %
$ 17.36 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.79 /MMBtu

TOTAL ENERGY

972 MMBtu
876 MMBtu
$ 13,238
$ 11,954
8.25 %
7.45 %
$ 14.94 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 I $ 0 $ 2,198 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,544 kWh $ 2,198 $ 0.107 /kWh

TOTAL ENERGY

211 MMBtu $ 2,198 -
02 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 913 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,932 kWh $ 635 $ 0.107 /kWh

- Demand Charge

16 kW $ 278 $ 17.36 /kW

TOTAL ENERGY

61 MMBtu $ 913 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 527 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,471 kWh $ 371 $ 0.107 /kWh

- Demand Charge

9 kW $ 156 $ 17.36 /kW

TOTAL ENERGY

36 MMBtu $ 527 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 198 $ 2,164 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,061 kWh $ 1,505 $ 0.107 /kWh

- Demand Charge

38 kW $ 659 $ 17.36 /kW

TOTAL ENERGY

144 MMBtu $ 2,164 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 209 $ 1,485 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,667 kWh $ 1,034 $ 0.107 /kWh

- Demand Charge

26 kW $ 451 $ 17.36 /kW

TOTAL ENERGY

99 MMBtu $ 1,485 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 333 $ 1,570 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,249 kWh $ 1,097 $ 0.107 /kWh

- Demand Charge

14 kW $ 243 $ 17.36 /kW

TOTAL ENERGY

105 MMBtu $ 1,340 -

Administrative Changes

- $ 142 -

One-time Revenue or Avoided Cost

- $ 88 -

TOTAL PRODUCTON

- $ 230 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 2,539 $ 3,786 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,519 kWh $ 2,624 $ 0.107 /kWh

- Demand Charge

67 kW $ 1,162 $ 17.36 /kW

TOTAL ENERGY

251 MMBtu $ 3,786 -
08 view
details
MAKE A NEW BY-PRODUCT 3.1182 I $ 171,101 $ 161,000 1.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 161,000 -

TOTAL PRODUCTON

- $ 161,000 -
09 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 268 $ 220 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,059 kWh $ 220 $ 0.107 /kWh

TOTAL ENERGY

21 MMBtu $ 220 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 718 $ 454 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,944 kWh $ 315 $ 0.107 /kWh

- Demand Charge

9 kW $ 139 $ 17.36 /kW

TOTAL ENERGY

30 MMBtu $ 454 -
11 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 366 $ 151 2.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,407 kWh $ 151 $ 0.107 /kWh

TOTAL ENERGY

14 MMBtu $ 151 -