Industrial Assessment Centers

Assessment #SU0268


Assessment Year 2008
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Blades for aerospace and power generation
Sales $ 20,000,000
# of Employees 297
Plant Area (Sq.Ft.) 240,000
Annual Production 20,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Yearly Energy Cost $ 1,879,035

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

18,574,451 kWh $ 1,318,351 $ 0.071 /kWh

- Demand Charge

33,046 kW $ 214,526 $ 6.49 /kW

- Electricity Fees

- $ 60,488 -

Natural Gas

28,771 MMBtu $ 285,670 $ 9.93 /MMBtu

TOTAL ENERGY

219,159 MMBtu $ 1,879,035 $ 8.57 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

983,655 kWh
796,468 kWh
$ 73,787
$ 59,747
5.60 %
4.53 %
$ 0.071 /kWh

- Demand Charge

1,862 kW
1,522 kW
$ 12,076
$ 9,870
5.63 %
4.60 %
$ 6.49 /kW

- Electricity Fees

- $ 11,006
$ 0
18.20 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.93 /MMBtu

TOTAL ENERGY

10,082 MMBtu
8,163 MMBtu
$ 96,869
$ 69,617
5.16 %
3.70 %
$ 8.57 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 15,465 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176,779 kWh $ 13,259 $ 0.071 /kWh

- Demand Charge

340 kW $ 2,206 $ 6.49 /kW

TOTAL ENERGY

1,812 MMBtu $ 15,465 -
02 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 N $ 0 $ 854 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 854 -

TOTAL PRODUCTON

- $ 854 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,071 $ 22,823 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

260,957 kWh $ 19,572 $ 0.071 /kWh

- Demand Charge

502 kW $ 3,251 $ 6.49 /kW

TOTAL ENERGY

2,675 MMBtu $ 22,823 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,250 $ 6,511 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

74,443 kWh $ 5,583 $ 0.071 /kWh

- Demand Charge

143 kW $ 928 $ 6.49 /kW

TOTAL ENERGY

763 MMBtu $ 6,511 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 385 $ 310 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,365 kWh $ 177 $ 0.071 /kWh

- Demand Charge

3 kW $ 19 $ 6.49 /kW

TOTAL ENERGY

24 MMBtu $ 196 -

One-time Revenue or Avoided Cost

- $ 114 -

TOTAL PRODUCTON

- $ 114 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 83,044 $ 39,769 2.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

454,460 kWh $ 34,097 $ 0.071 /kWh

- Demand Charge

874 kW $ 5,672 $ 6.49 /kW

TOTAL ENERGY

4,658 MMBtu $ 39,769 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 1,451 $ 781 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,408 kWh $ 781 $ 0.071 /kWh

TOTAL ENERGY

107 MMBtu $ 781 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 674 $ 318 2.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,243 kWh $ 318 $ 0.071 /kWh

TOTAL ENERGY

43 MMBtu $ 318 -
09 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 39,533 $ 11,006 3.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 11,006 -

TOTAL ENERGY

0 MMBtu $ 11,006 -