Industrial Assessment Centers

Assessment #SU0267


Assessment Year 2008
SIC 3679
SIC Description Electronic Components, Nec
NAICS 335999
NAICS Description All Other Miscellaneous Electrical Equipment and Component Manufacturing
Principal Product Solenoids, Valves and LVDTs
Sales $ 80,000,000
# of Employees 420
Plant Area (Sq.Ft.) 324,284
Annual Production 3,000,000 Pieces
Production Hrs. Annual 5,746
Location (State) NY
Yearly Energy Cost $ 1,160,511

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,211,055 kWh $ 884,665 $ 0.079 /kWh

- Demand Charge

27,590 kW $ 5,518 $ 0.20 /kW

- Electricity Fees

- $ 0 -

Natural Gas

24,762 MMBtu $ 270,328 $ 10.92 /MMBtu

TOTAL ENERGY

139,675 MMBtu $ 1,160,511 $ 8.31 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

397,071 kWh
296,086 kWh
$ 31,368
$ 23,390
3.55 %
2.64 %
$ 0.079 /kWh

- Demand Charge

1,196 kW
584 kW
$ 238
$ 116
4.31 %
2.10 %
$ 0.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.92 /MMBtu

TOTAL ENERGY

4,070 MMBtu
3,035 MMBtu
$ 31,606
$ 23,506
2.72 %
2.03 %
$ 8.31 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 0 $ 7,704 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

96,000 kWh $ 7,584 $ 0.079 /kWh

- Demand Charge

600 kW $ 120 $ 0.20 /kW

TOTAL ENERGY

984 MMBtu $ 7,704 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 664 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,330 kWh $ 658 $ 0.079 /kWh

- Demand Charge

32 kW $ 6 $ 0.20 /kW

TOTAL ENERGY

85 MMBtu $ 664 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 730 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,193 kWh $ 726 $ 0.079 /kWh

- Demand Charge

19 kW $ 4 $ 0.20 /kW

TOTAL ENERGY

94 MMBtu $ 730 -
04 view
details
DISCONNECT BALLASTS 2.7122 N $ 0 $ 209 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,628 kWh $ 208 $ 0.079 /kWh

- Demand Charge

7 kW $ 1 $ 0.20 /kW

TOTAL ENERGY

27 MMBtu $ 209 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 187 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,357 kWh $ 186 $ 0.079 /kWh

- Demand Charge

5 kW $ 1 $ 0.20 /kW

TOTAL ENERGY

24 MMBtu $ 187 -
06 view
details
DISCONNECT BALLASTS 2.7122 I $ 77 $ 3,272 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,199 kWh $ 3,255 $ 0.079 /kWh

- Demand Charge

86 kW $ 17 $ 0.20 /kW

TOTAL ENERGY

422 MMBtu $ 3,272 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,031 $ 6,466 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

81,421 kWh $ 6,432 $ 0.079 /kWh

- Demand Charge

170 kW $ 34 $ 0.20 /kW

TOTAL ENERGY

835 MMBtu $ 6,466 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 486 $ 2,367 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,965 kWh $ 2,367 $ 0.079 /kWh

TOTAL ENERGY

307 MMBtu $ 2,367 -
09 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 2,060 $ 5,959 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

74,986 kWh $ 5,924 $ 0.079 /kWh

- Demand Charge

175 kW $ 35 $ 0.20 /kW

TOTAL ENERGY

769 MMBtu $ 5,959 -
10 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 23,800 $ 46,739 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 46,739 -

TOTAL PRODUCTON

- $ 46,739 -
11 view
details
RECOVER AND REUSE SPENT ACID BATHS 3.5145 N $ 2,062 $ 1,453 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 1,453 -

TOTAL PRODUCTON

- $ 1,453 -
12 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 353 $ 185 1.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,347 kWh $ 185 $ 0.079 /kWh

TOTAL ENERGY

24 MMBtu $ 185 -
13 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 9,244 $ 3,863 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,645 kWh $ 3,843 $ 0.079 /kWh

- Demand Charge

102 kW $ 20 $ 0.20 /kW

TOTAL ENERGY

499 MMBtu $ 3,863 -