Industrial Assessment Centers

Assessment #SU0260


Assessment Year 2007
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Plastic Injection Moldings
Sales $ 125,000,000
# of Employees 490
Plant Area (Sq.Ft.) 264,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 8,760
Location (State) NY
Yearly Energy Cost $ 1,864,209

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

23,151,044 kWh $ 1,610,796 $ 0.070 /kWh

- Demand Charge

38,868 kW $ 8,398 $ 0.22 /kW

- Electricity Fees

- $ 158,780 -

Natural Gas

8,113 MMBtu $ 86,235 $ 10.63 /MMBtu

TOTAL ENERGY

245,411 MMBtu $ 1,864,209 $ 7.60 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

626,275 kWh
557,449 kWh
$ 43,869
$ 39,051
2.72 %
2.42 %
$ 0.070 /kWh

- Demand Charge

846 kW
846 kW
$ 183
$ 183
2.18 %
2.18 %
$ 0.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.63 /MMBtu

TOTAL ENERGY

6,419 MMBtu
5,713 MMBtu
$ 44,052
$ 39,234
2.36 %
2.10 %
$ 7.60 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 24,228 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

344,618 kWh $ 24,123 $ 0.070 /kWh

- Demand Charge

486 kW $ 105 $ 0.22 /kW

TOTAL ENERGY

3,532 MMBtu $ 24,228 -
02 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 0 $ 4,676 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,800 kWh $ 4,676 $ 0.070 /kWh

TOTAL ENERGY

685 MMBtu $ 4,676 -
03 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 4,312 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 4,312 -

TOTAL PRODUCTON

- $ 4,312 -
04 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 0 $ 685 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,600 kWh $ 672 $ 0.070 /kWh

- Demand Charge

60 kW $ 13 $ 0.22 /kW

TOTAL ENERGY

98 MMBtu $ 685 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,034 $ 10,644 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

150,934 kWh $ 10,595 $ 0.070 /kWh

- Demand Charge

228 kW $ 49 $ 0.22 /kW

TOTAL ENERGY

1,547 MMBtu $ 10,644 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 490 $ 3,677 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,297 kWh $ 3,661 $ 0.070 /kWh

- Demand Charge

72 kW $ 16 $ 0.22 /kW

TOTAL ENERGY

536 MMBtu $ 3,677 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 739 $ 142 5.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,026 kWh $ 142 $ 0.070 /kWh

TOTAL ENERGY

21 MMBtu $ 142 -
08 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 914,460 $ 151,680 6.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 151,680 -

TOTAL PRODUCTON

- $ 151,680 -