Industrial Assessment Centers
Assessment #SU0258
| Assessment Year | 2007 |
|---|---|
| SIC | 3053 |
| SIC Description | Gaskets, Packing And Sealing Devices |
| NAICS | 339991 |
| NAICS Description | Gasket, Packing, and Sealing Device Manufacturing |
| Principal Product | O-rings, Seals, Gaskets |
| Sales | $ 23,000,000 |
| # of Employees | 111 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 360,000,000 Pieces |
| Production Hrs. Annual | 4,264 |
| Location (State) | NY |
| Yearly Energy Cost | $ 379,496 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,294,550 kWh | $ 300,218 | $ 0.091 /kWh |
- Demand Charge |
9,026 kW | $ 33,195 | $ 3.68 /kW |
- Electricity Fees |
- | $ 1,381 | - |
Natural Gas |
3,439 MMBtu | $ 44,702 | $ 13.00 /MMBtu |
TOTAL ENERGY |
37,208 MMBtu | $ 379,496 | $ 10.20 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
99,698 kWh 76,683 kWh |
$ 9,072 $ 6,978 |
3.02 % 2.32 % |
$ 0.091 /kWh |
- Demand Charge |
226 kW 221 kW |
$ 830 $ 812 |
2.50 % 2.45 % |
$ 3.68 /kW |
- Electricity Fees |
- |
$ 1,080 $ 0 |
78.20 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 13.00 /MMBtu |
TOTAL ENERGY |
1,023 MMBtu 787 MMBtu |
$ 10,982 $ 7,790 |
2.89 % 2.05 % |
$ 10.20 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 0 | $ 16,481 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 0 | $ 3,129 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 1,056 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 659 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 111 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 149 | $ 1,250 | 0.12 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 160 | $ 914 | 0.18 | ||||||||||||||||||||||||
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| 08 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | N | $ 114,259 | $ 213,621 | 0.53 | ||||||||||||||||||||||||
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| 09 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 469 | $ 491 | 0.96 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 4,400 | $ 3,446 | 1.28 | ||||||||||||||||||||||||
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| 11 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 2,847 | $ 1,915 | 1.49 | ||||||||||||||||||||||||
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| 12 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 344 | $ 197 | 1.75 | ||||||||||||||||||||||||
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| 13 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 357 | $ 112 | 3.19 | ||||||||||||||||||||||||
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| 14 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 9,965 | $ 1,080 | 9.23 | ||||||||||||||||||||||||
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