Industrial Assessment Centers

Assessment #SU0256

Assessment Year	2007
SIC	2621
SIC Description	Paper Mills
NAICS	322121
NAICS Description	Paper (except Newsprint) Mills
Principal Product	Container Paper
Sales	$ 95,000,000
# of Employees	138
Plant Area (Sq.Ft.)	500,000
Annual Production	220,000 Tons
Production Hrs. Annual	8,760
Location (State)	NY
Yearly Energy Cost	$ 4,754,917

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	102,159,935 kWh	$ 2,413,867	$ 0.024 /kWh
- Demand Charge	156,918 kW	$ 1,335,058	$ 8.51 /kW
- Electricity Fees	-	$ 834,972	-
Natural Gas	16,395 MMBtu	$ 171,020	$ 10.43 /MMBtu
TOTAL ENERGY	1,063,534 MMBtu	$ 4,754,917	$ 4.47 /MMBtu
Other Liquid (non-haz)	122,815,168 Gal	$ 253,945	$ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	711,634 kWh 117,646 kWh	$ 19,402 $ 5,146	0.80 % 0.21 %	$ 0.024 /kWh
- Demand Charge	666 kW 470 kW	$ 5,665 $ 3,998	0.42 % 0.30 %	$ 8.51 /kW
- Electricity Fees	-	$ 25,777 $ 25,777	3.09 % 3.09 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 10.43 /MMBtu
TOTAL ENERGY	7,294 MMBtu 1,206 MMBtu	$ 50,844 $ 34,921	1.07 % 0.73 %	$ 4.47 /MMBtu
Other Liquid (non-haz)	0 Gal 0 Gal	$ 0 $ 0	0.00 % 0.00 %	$ 0 /Gal

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS

2.4111

$ 0

$ 5,194

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	12,965 kWh	$ 2,633	$ 0.024 /kWh
- Demand Charge	301 kW	$ 2,561	$ 8.51 /kW
TOTAL ENERGY	133 MMBtu	$ 5,194	-

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details

USE SYNTHETIC LUBRICANT

2.4314

$ 0

$ 1,158

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	26,279 kWh	$ 631	$ 0.024 /kWh
- Demand Charge	62 kW	$ 527	$ 8.51 /kW
TOTAL ENERGY	269 MMBtu	$ 1,158	-

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details

REPAIR OR REPLACE STEAM TRAPS

2.2113

$ 875

$ 16,749

0.05

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
One-time Revenue or Avoided Cost	-	$ 16,749	-
TOTAL PRODUCTON	-	$ 16,749	-

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details

REPAIR AND ELIMINATE STEAM LEAKS

2.2135

$ 11,106

$ 11,056

1.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
One-time Revenue or Avoided Cost	-	$ 11,056	-
TOTAL PRODUCTON	-	$ 11,056	-

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details

INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS

2.4221

$ 335

$ 3,492

0.10

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	98,012 kWh	$ 2,352	$ 0.024 /kWh
- Demand Charge	134 kW	$ 1,140	$ 8.51 /kW
TOTAL ENERGY	1,005 MMBtu	$ 3,492	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 1,750

$ 2,792

0.63

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	78,402 kWh	$ 1,882	$ 0.024 /kWh
- Demand Charge	107 kW	$ 910	$ 8.51 /kW
TOTAL ENERGY	804 MMBtu	$ 2,792	-

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details

USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS

2.4141

$ 13,420

$ 12,382

1.08

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	494,662 kWh	$ 11,872	$ 0.024 /kWh
- Demand Charge	60 kW	$ 510	$ 8.51 /kW
TOTAL ENERGY	5,070 MMBtu	$ 12,382	-

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details

USE MORE EFFICIENT LIGHT SOURCE

2.7143

$ 388

$ 137

2.83

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	1,314 kWh	$ 32	$ 0.024 /kWh
- Demand Charge	2 kW	$ 17	$ 8.51 /kW
TOTAL ENERGY	13 MMBtu	$ 49	-
One-time Revenue or Avoided Cost	-	$ 88	-
TOTAL PRODUCTON	-	$ 88	-

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details

REPLACE TREATED WATER WITH WELL / SURFACE WATER

3.4159

$ 767,215

$ 243,880

3.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
One-time Revenue or Avoided Cost	-	$ 243,880	-
TOTAL PRODUCTON	-	$ 243,880	-

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details

OPTIMIZE PLANT POWER FACTOR

2.3212

$ 83,985

$ 25,777

3.26

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Electricity Fees	-	$ 25,777	-
TOTAL ENERGY	0 MMBtu	$ 25,777	-