Industrial Assessment Centers
Assessment #SU0255
| Assessment Year | 2007 |
|---|---|
| SIC | 3443 |
| SIC Description | Fabricated Plate Work (boiler Shops) |
| NAICS | 332410 |
| NAICS Description | Power Boiler and Heat Exchanger Manufacturing |
| Principal Product | Heat Exchangers |
| Sales | $ 40,000,000 |
| # of Employees | 178 |
| Plant Area (Sq.Ft.) | 110,930 |
| Annual Production | 10,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | NY |
| Yearly Energy Cost | $ 499,540 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,213,502 kWh | $ 243,264 | $ 0.076 /kWh |
- Demand Charge |
7,496 kW | $ 111,116 | $ 14.82 /kW |
- Electricity Fees |
- | $ 5,954 | - |
Natural Gas |
12,358 MMBtu | $ 139,206 | $ 11.26 /MMBtu |
TOTAL ENERGY |
45,296 MMBtu | $ 499,540 | $ 11.03 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
312,142 kWh 108,078 kWh |
$ 23,725 $ 8,214 |
9.75 % 3.38 % |
$ 0.076 /kWh |
- Demand Charge |
596 kW 208 kW |
$ 8,833 $ 3,083 |
7.95 % 2.77 % |
$ 14.82 /kW |
- Electricity Fees |
- |
$ 563 $ 0 |
9.46 % 0.00 % |
- |
Natural Gas |
2,520 MMBtu 0 MMBtu |
$ 27,281 $ 0 |
19.60 % 0.00 % |
$ 11.26 /MMBtu |
TOTAL ENERGY |
5,719 MMBtu 1,108 MMBtu |
$ 60,402 $ 11,297 |
12.09 % 2.26 % |
$ 11.03 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | I | $ 0 | $ 9,744 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 4,004 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | I | $ 0 | $ 765 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 336 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,300 | $ 7,293 | 0.18 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 4,993 | $ 8,489 | 0.59 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 237 | $ 331 | 0.72 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 08 | view details |
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE | 2.7496 | N | $ 19,571 | $ 14,202 | 1.38 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 09 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 5,590 | $ 4,084 | 1.37 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 32,224 | $ 21,025 | 1.53 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 11 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 727 | $ 269 | 2.70 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 12 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 3,344 | $ 563 | 5.94 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
