Industrial Assessment Centers

Assessment #SU0254


Assessment Year 2007
SIC 3229
SIC Description Pressed And Blown Glass, Nec
NAICS 327212
NAICS Description Other Pressed and Blown Glass and Glassware Manufacturing
Principal Product HPFS, LCD image mask, ULE
Sales $ 100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 275,000
Annual Production 1,500 Pieces
Production Hrs. Annual 8,760
Location (State) NY
Yearly Energy Cost $ 4,280,993

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

24,979,932 kWh $ 2,497,993 $ 0.100 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

147,706 MMBtu $ 1,783,000 $ 12.07 /MMBtu

TOTAL ENERGY

403,750 MMBtu $ 4,280,993 $ 10.60 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,152,491 kWh
1,152,491 kWh
$ 115,251
$ 115,251
4.61 %
4.61 %
$ 0.100 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

10,765 MMBtu
2,094 MMBtu
$ 129,934
$ 25,275
7.29 %
1.42 %
$ 12.07 /MMBtu

TOTAL ENERGY

22,578 MMBtu
13,907 MMBtu
$ 245,185
$ 140,526
5.73 %
3.28 %
$ 10.60 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 4,902 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,020 kWh $ 4,902 $ 0.100 /kWh

TOTAL ENERGY

502 MMBtu $ 4,902 -
02 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 3,743 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,425 kWh $ 3,743 $ 0.100 /kWh

TOTAL ENERGY

384 MMBtu $ 3,743 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 1,618 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,183 kWh $ 1,618 $ 0.100 /kWh

TOTAL ENERGY

166 MMBtu $ 1,618 -
04 view
details
USE ELECTRIC HEAT IN PLACE OF FOSSIL FUEL HEATING SYSTEM 2.1322 N $ 2,486 $ 18,564 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,538 MMBtu $ 18,564 $ 12.07 /MMBtu

TOTAL ENERGY

1,538 MMBtu $ 18,564 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 381 $ 2,048 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,480 kWh $ 2,048 $ 0.100 /kWh

TOTAL ENERGY

210 MMBtu $ 2,048 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 69 $ 440 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,395 kWh $ 440 $ 0.100 /kWh

TOTAL ENERGY

45 MMBtu $ 440 -
07 view
details
PREHEAT COMBUSTION AIR WITH WASTE HEAT 2.2442 I $ 12,148 $ 25,275 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,094 MMBtu $ 25,275 $ 12.07 /MMBtu

TOTAL ENERGY

2,094 MMBtu $ 25,275 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 13,688 $ 24,092 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

240,918 kWh $ 24,092 $ 0.100 /kWh

TOTAL ENERGY

2,469 MMBtu $ 24,092 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 63,450 $ 73,567 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

735,665 kWh $ 73,567 $ 0.100 /kWh

TOTAL ENERGY

7,541 MMBtu $ 73,567 -
10 view
details
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR 2.2426 N $ 97,983 $ 86,095 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

7,133 MMBtu $ 86,095 $ 12.07 /MMBtu

TOTAL ENERGY

7,133 MMBtu $ 86,095 -
11 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 6,140 $ 4,604 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,040 kWh $ 4,604 $ 0.100 /kWh

TOTAL ENERGY

472 MMBtu $ 4,604 -
12 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 909 $ 694 1.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,365 kWh $ 237 $ 0.100 /kWh

TOTAL ENERGY

24 MMBtu $ 237 -

Personnel Changes

- $ 337 -

Ancillary Material Cost

- $ 120 -

TOTAL PRODUCTON

- $ 457 -