Industrial Assessment Centers
Assessment #SU0253
| Assessment Year | 2007 |
|---|---|
| SIC | 2621 |
| SIC Description | Paper Mills |
| NAICS | 322121 |
| NAICS Description | Paper (except Newsprint) Mills |
| Principal Product | Lightweight Specialty Paper |
| Sales | $ 15,200,000 |
| # of Employees | 55 |
| Plant Area (Sq.Ft.) | 274,000 |
| Annual Production | 20,645,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | NY |
| Yearly Energy Cost | $ 4,316,506 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,817,528 kWh | $ 1,911,956 | $ 0.121 /kWh |
- Demand Charge |
28,817 kW | $ 0 | $ 0.00 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
194,128 MMBtu | $ 2,404,550 | $ 12.39 /MMBtu |
TOTAL ENERGY |
356,258 MMBtu | $ 4,316,506 | $ 12.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
390,076 kWh 390,076 kWh |
$ 47,198 $ 47,198 |
2.47 % 2.47 % |
$ 0.121 /kWh |
- Demand Charge |
820 kW 820 kW |
$ 5 $ 5 |
0.00 % 0.00 % |
$ 0.00 /kW |
- Electricity Fees |
- |
$ 15,304 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
9,929 MMBtu 4,464 MMBtu |
$ 123,020 $ 55,309 |
5.12 % 2.30 % |
$ 12.39 /MMBtu |
TOTAL ENERGY |
13,927 MMBtu 8,462 MMBtu |
$ 185,527 $ 102,512 |
4.30 % 2.37 % |
$ 12.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 10,167 | 0.00 | ||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 7,378 | 0.00 | ||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 5,268 | 0.00 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,349 | $ 19,715 | 0.12 | ||||||||||||||||
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| 05 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 66 | $ 6,121 | 0.01 | ||||||||||||||||
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| 06 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 542 | $ 2,143 | 0.25 | ||||||||||||||||
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| 07 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 185 | $ 545 | 0.34 | ||||||||||||||||
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| 08 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 37,811 | $ 67,711 | 0.56 | ||||||||||||||||
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| 09 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | I | $ 34,295 | $ 46,500 | 0.74 | ||||||||||||||||
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| 10 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | I | $ 543 | $ 311 | 1.75 | ||||||||||||||||
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| 11 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 45,129 | $ 15,304 | 2.95 | ||||||||||||||||
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| 12 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 16,006 | $ 4,364 | 3.67 | ||||||||||||||||
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