Industrial Assessment Centers
Assessment #SU0251
| Assessment Year | 2007 |
|---|---|
| SIC | 2671 |
| SIC Description | Paper Coated & Laminated, Packaging |
| NAICS | 322221 |
| NAICS Description | Coated and Laminated Packaging Paper and Plastics Film Manufacturing |
| Principal Product | Converted Paper |
| Sales | $ 68,000,000 |
| # of Employees | 189 |
| Plant Area (Sq.Ft.) | 195,448 |
| Annual Production | 30,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | NY |
| Yearly Energy Cost | $ 1,685,611 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,587,977 kWh | $ 514,073 | $ 0.112 /kWh |
- Demand Charge |
12,535 kW | $ 83,854 | $ 6.69 /kW |
- Electricity Fees |
- | $ 38,988 | - |
Natural Gas |
69,776 MMBtu | $ 922,659 | $ 13.22 /MMBtu |
Fuel Oil #6 |
13,126 MMBtu | $ 126,037 | $ 9.60 /MMBtu |
TOTAL ENERGY |
129,929 MMBtu | $ 1,685,611 | $ 12.97 /MMBtu |
Solid Waste (non-haz) |
4,550,000 lbs | $ 334,700 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
452,673 kWh 389,893 kWh |
$ 50,698 $ 43,667 |
9.86 % 8.49 % |
$ 0.112 /kWh |
- Demand Charge |
856 kW 763 kW |
$ 5,728 $ 5,105 |
6.83 % 6.09 % |
$ 6.69 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,977 MMBtu 1,385 MMBtu |
$ 65,797 $ 18,310 |
7.13 % 1.98 % |
$ 13.22 /MMBtu |
Fuel Oil #6 |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.60 /MMBtu |
TOTAL ENERGY |
9,617 MMBtu 5,381 MMBtu |
$ 122,223 $ 67,082 |
7.25 % 3.98 % |
$ 12.97 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 5,054 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 2,682 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 707 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL SET-BACK TIMERS | 2.6232 | N | $ 457 | $ 8,210 | 0.06 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 480 | $ 4,670 | 0.10 | ||||||||||||||||||||||||
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| 06 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 219 | $ 2,314 | 0.09 | ||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 8,140 | $ 41,420 | 0.20 | ||||||||||||||||||||||||
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| 08 | view details |
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR | 2.2492 | N | $ 17,176 | $ 38,999 | 0.44 | ||||||||||||||||||||||||
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| 09 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | I | $ 5,000 | $ 14,026 | 0.36 | ||||||||||||||||||||||||
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| 10 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 130 | $ 278 | 0.47 | ||||||||||||||||||||||||
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| 11 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 150 | $ 234 | 0.64 | ||||||||||||||||||||||||
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| 12 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,620 | $ 1,778 | 0.91 | ||||||||||||||||||||||||
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| 13 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | I | $ 2,556 | $ 1,970 | 1.30 | ||||||||||||||||||||||||
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| 14 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 14,129 | $ 3,906 | 3.62 | ||||||||||||||||||||||||
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