Industrial Assessment Centers

Assessment #SU0224


Assessment Year 2006
SIC 2024
SIC Description Ice Cream And Frozen Desserts
NAICS 311514
NAICS Description Dry, Condensed, and Evaporated Dairy Product Manufacturing
Principal Product Frozen Dairy Deserts
Sales $ 70,000,000
# of Employees 314
Plant Area (Sq.Ft.) 113,978
Annual Production 8,000,000 Pieces
Production Hrs. Annual 5,928
Location (State) NY
Yearly Energy Cost $ 685,234

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,706,592 kWh $ 468,167 $ 0.034 /kWh

- Demand Charge

25,942 kW $ 46,449 $ 1.79 /kW

- Electricity Fees

- $ 0 -

Natural Gas

17,141 MMBtu $ 170,618 $ 9.95 /MMBtu

TOTAL ENERGY

157,634 MMBtu $ 685,234 $ 4.35 /MMBtu

Water Disposal

20,611,000 Gal $ 106,282 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,254,765 kWh
1,240,610 kWh
$ 42,663
$ 42,182
9.11 %
9.01 %
$ 0.034 /kWh

- Demand Charge

984 kW
944 kW
$ 1,761
$ 1,689
3.79 %
3.64 %
$ 1.79 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,159 MMBtu
3,159 MMBtu
$ 31,432
$ 31,432
18.42 %
18.42 %
$ 9.95 /MMBtu

TOTAL ENERGY

16,021 MMBtu
15,876 MMBtu
$ 75,856
$ 75,303
11.07 %
10.99 %
$ 4.35 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 11,943 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 11,943 -

TOTAL PRODUCTON

- $ 11,943 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 3,147 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

84,509 kWh $ 2,873 $ 0.034 /kWh

- Demand Charge

153 kW $ 274 $ 1.79 /kW

TOTAL ENERGY

866 MMBtu $ 3,147 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 3,039 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,685 kWh $ 2,505 $ 0.034 /kWh

- Demand Charge

298 kW $ 534 $ 1.79 /kW

TOTAL ENERGY

755 MMBtu $ 3,039 -
04 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 553 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,155 kWh $ 481 $ 0.034 /kWh

- Demand Charge

40 kW $ 72 $ 1.79 /kW

TOTAL ENERGY

145 MMBtu $ 553 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 958 $ 2,650 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

70,983 kWh $ 2,414 $ 0.034 /kWh

- Demand Charge

132 kW $ 236 $ 1.79 /kW

TOTAL ENERGY

728 MMBtu $ 2,650 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 825 $ 2,340 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,673 kWh $ 2,165 $ 0.034 /kWh

- Demand Charge

98 kW $ 175 $ 1.79 /kW

TOTAL ENERGY

653 MMBtu $ 2,340 -
07 view
details
KEEP BOILER TUBES CLEAN 2.1232 I $ 1,466 $ 2,726 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

274 MMBtu $ 2,726 $ 9.95 /MMBtu

TOTAL ENERGY

274 MMBtu $ 2,726 -
08 view
details
INSTALL DESICCANT HUMIDITY CONTROL SYSTEM 2.7273 I $ 50,307 $ 79,657 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

468 MMBtu $ 4,657 $ 9.95 /MMBtu

TOTAL ENERGY

468 MMBtu $ 4,657 -

Administrative Changes

- $ 75,000 -

TOTAL PRODUCTON

- $ 75,000 -
09 view
details
INSTALL DESICCANT HUMIDITY CONTROL SYSTEM 2.7273 I $ 52,154 $ 43,464 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

820,693 kWh $ 27,904 $ 0.034 /kWh

- Demand Charge

138 kW $ 247 $ 1.79 /kW

Natural Gas

1,539 MMBtu $ 15,313 $ 9.95 /MMBtu

TOTAL ENERGY

9,951 MMBtu $ 43,464 -
10 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 I $ 14,580 $ 8,736 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

878 MMBtu $ 8,736 $ 9.95 /MMBtu

TOTAL ENERGY

878 MMBtu $ 8,736 -
11 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 348 $ 77 4.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,102 kWh $ 72 $ 0.034 /kWh

- Demand Charge

3 kW $ 5 $ 1.79 /kW

TOTAL ENERGY

22 MMBtu $ 77 -
12 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 11,000 $ 2,037 5.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,123 kWh $ 1,840 $ 0.034 /kWh

- Demand Charge

110 kW $ 197 $ 1.79 /kW

TOTAL ENERGY

555 MMBtu $ 2,037 -
13 view
details
REDUCE VENTILATION AIR 2.7314 I $ 15,374 $ 2,430 6.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

70,842 kWh $ 2,409 $ 0.034 /kWh

- Demand Charge

12 kW $ 21 $ 1.79 /kW

TOTAL ENERGY

726 MMBtu $ 2,430 -