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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #SU0205


Assessment Year 2005
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Carbonated and non-carbonated beverages
Sales $ 95,000,000
# of Employees 180
Plant Area (Sq.Ft.) 440,000
Annual Production 115,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) NY
Yearly Energy Cost $ 1,523,650

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 11,408,280 kWh $ 780,255 $ 0.068 /kWh

- Demand Charge

 30,701 kW $ 368,417 $ 12.00 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 58,066 MMBtu $ 374,978 $ 6.46 /MMBtu

TOTAL ENERGY

 175,001 MMBtu $ 1,523,650 $ 8.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 -4,517,536 kWh
283,523 kWh		 $ -316,226
$ 19,847		 -40.53 %
2.54 %		 $ 0.068 /kWh

- Demand Charge

 -6,221 kW
374 kW		 $ -74,652
$ 4,488		 -20.26 %
1.22 %		 $ 12.00 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 0 MMBtu
0 MMBtu		 $ 0
$ 0		 0.00 %
0.00 %		 $ 6.46 /MMBtu

TOTAL ENERGY

 -46,305 MMBtu
2,906 MMBtu		 $ -390,878
$ 24,335		 -25.65 %
1.60 %		 $ 8.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 15,784 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 182,453 kWh $ 12,772 $ 0.068 /kWh

- Demand Charge

 251 kW $ 3,012 $ 12.00 /kW

TOTAL ENERGY

 1,870 MMBtu $ 15,784 -
02 view
details		 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 7,184 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 83,081 kWh $ 5,816 $ 0.068 /kWh

- Demand Charge

 114 kW $ 1,368 $ 12.00 /kW

TOTAL ENERGY

 852 MMBtu $ 7,184 -
03 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 75 $ 1,803 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 20,787 kWh $ 1,455 $ 0.068 /kWh

- Demand Charge

 29 kW $ 348 $ 12.00 /kW

TOTAL ENERGY

 213 MMBtu $ 1,803 -
04 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 560 $ 11,271 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 130,324 kWh $ 9,123 $ 0.068 /kWh

- Demand Charge

 179 kW $ 2,148 $ 12.00 /kW

TOTAL ENERGY

 1,336 MMBtu $ 11,271 -
05 view
details		 USE SYNTHETIC LUBRICANT 2.4314 I $ 1,000 $ 5,926 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 68,542 kWh $ 4,798 $ 0.068 /kWh

- Demand Charge

 94 kW $ 1,128 $ 12.00 /kW

TOTAL ENERGY

 703 MMBtu $ 5,926 -
06 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,010 $ 822 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 11,741 kWh $ 822 $ 0.068 /kWh

TOTAL ENERGY

 120 MMBtu $ 822 -
07 view
details		 ADOPT IN-HOUSE MATERIAL GENERATION 4.2120 N $ 3,516,395 $ 2,182,664 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 -5,014,464 kWh $ -351,012 $ 0.068 /kWh

- Demand Charge

 -6,888 kW $ -82,656 $ 12.00 /kW

TOTAL ENERGY

 -51,398 MMBtu $ -433,668 -

One-time Revenue or Avoided Cost

 - $ 2,616,332 -

TOTAL PRODUCTON

 - $ 2,616,332 -