Industrial Assessment Centers

Assessment #SU0201


Assessment Year 2005
SIC 2879
SIC Description Agricultural Chemicals, Nec
NAICS 325320
NAICS Description Pesticide and Other Agricultural Chemical Manufacturing
Principal Product Small Package Pesticides
Sales $ 25,000,000
# of Employees 140
Plant Area (Sq.Ft.) 220,000
Annual Production 500,000 Pieces
Production Hrs. Annual 2,210
Location (State) NY
Yearly Energy Cost $ 203,196

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,111,745 kWh $ 91,809 $ 0.083 /kWh

- Demand Charge

4,102 kW $ 61,413 $ 14.97 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,072 MMBtu $ 49,974 $ 8.23 /MMBtu

TOTAL ENERGY

17,467 MMBtu $ 203,196 $ 11.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

156,680 kWh
80,498 kWh
$ 13,003
$ 6,680
14.16 %
7.28 %
$ 0.083 /kWh

- Demand Charge

564 kW
139 kW
$ 8,444
$ 2,082
13.75 %
3.39 %
$ 14.97 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.23 /MMBtu

TOTAL ENERGY

1,606 MMBtu
825 MMBtu
$ 21,447
$ 8,762
10.55 %
4.31 %
$ 11.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 2,721 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,536 kWh $ 1,538 $ 0.083 /kWh

- Demand Charge

79 kW $ 1,183 $ 14.97 /kW

TOTAL ENERGY

190 MMBtu $ 2,721 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 142 $ 2,094 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,226 kWh $ 1,181 $ 0.083 /kWh

- Demand Charge

61 kW $ 913 $ 14.97 /kW

TOTAL ENERGY

146 MMBtu $ 2,094 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 617 $ 1,555 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,620 kWh $ 881 $ 0.083 /kWh

- Demand Charge

45 kW $ 674 $ 14.97 /kW

TOTAL ENERGY

109 MMBtu $ 1,555 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 461 $ 673 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,943 kWh $ 244 $ 0.083 /kWh

- Demand Charge

4 kW $ 60 $ 14.97 /kW

TOTAL ENERGY

30 MMBtu $ 304 -

One-time Revenue or Avoided Cost

- $ 369 -

TOTAL PRODUCTON

- $ 369 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,211 $ 4,182 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,399 kWh $ 4,017 $ 0.083 /kWh

- Demand Charge

11 kW $ 165 $ 14.97 /kW

TOTAL ENERGY

496 MMBtu $ 4,182 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 20,054 $ 10,591 1.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,956 kWh $ 5,142 $ 0.083 /kWh

- Demand Charge

364 kW $ 5,449 $ 14.97 /kW

TOTAL ENERGY

635 MMBtu $ 10,591 -