Industrial Assessment Centers

Assessment #SU0166


Assessment Year 2003
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 332912
NAICS Description Fluid Power Valve and Hose Fitting Manufacturing
Principal Product transportation parts
Sales $ 17,000,000
# of Employees 160
Plant Area (Sq.Ft.) 241,969
Annual Production 350,000 Pieces
Production Hrs. Annual 6,000
Location (State) NY
Yearly Energy Cost $ 291,046

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,842,000 kWh $ 235,284 $ 0.049 /kWh

- Demand Charge

9,360 kW $ 55,762 $ 5.96 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

49,631 MMBtu $ 291,046 $ 5.86 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,357,852 kWh
0 kWh
$ 68,649
$ 0
29.18 %
0.00 %
$ 0.049 /kWh

- Demand Charge

1,927 kW
0 kW
$ 15,046
$ 0
26.98 %
0.00 %
$ 5.96 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

13,918 MMBtu
0 MMBtu
$ 83,695
$ 0
28.76 %
0.00 %
$ 5.86 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 232 $ 5,012 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,960 kWh $ 4,255 $ 0.049 /kWh

- Demand Charge

127 kW $ 757 $ 5.96 /kW

TOTAL ENERGY

717 MMBtu $ 5,012 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 480 $ 5,388 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,612 kWh $ 4,430 $ 0.049 /kWh

- Demand Charge

161 kW $ 958 $ 5.96 /kW

TOTAL ENERGY

908 MMBtu $ 5,388 -
03 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 I $ 10,016 $ 28,125 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 28,125 -

TOTAL PRODUCTON

- $ 28,125 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 24,797 $ 24,270 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

407,280 kWh $ 20,364 $ 0.049 /kWh

- Demand Charge

55 kW $ 3,906 $ 5.96 /kW

TOTAL ENERGY

4,175 MMBtu $ 24,270 -
05 view
details
MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE 4.5220 N $ 19,912 $ 24,000 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 24,000 -

TOTAL PRODUCTON

- $ 24,000 -
06 view
details
USE EXISTING DAM TO GENERATE ELECTRICITY 2.3322 N $ 132,000 $ 49,025 2.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

792,000 kWh $ 39,600 $ 0.049 /kWh

- Demand Charge

1,584 kW $ 9,425 $ 5.96 /kW

TOTAL ENERGY

8,118 MMBtu $ 49,025 -
07 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 68,560 $ 12,000 5.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 12,000 -

TOTAL PRODUCTON

- $ 12,000 -