Industrial Assessment Centers
Assessment #SU0163
| Assessment Year | 2003 |
|---|---|
| SIC | 3272 |
| SIC Description | Concrete Products, Nec |
| NAICS | 327390 |
| NAICS Description | Other Concrete Product Manufacturing |
| Principal Product | Precast Concrete |
| Sales | $ 11,000,000 |
| # of Employees | 53 |
| Plant Area (Sq.Ft.) | 83,111 |
| Annual Production | 80,000 Tons |
| Production Hrs. Annual | 3,770 |
| Location (State) | NY |
| Yearly Energy Cost | $ 172,658 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
723,693 kWh | $ 42,984 | $ 0.059 /kWh |
- Demand Charge |
3,279 kW | $ 45,538 | $ 13.89 /kW |
- Electricity Fees |
- | $ 10,401 | - |
Natural Gas |
7,659 MMBtu | $ 45,513 | $ 5.94 /MMBtu |
LPG |
611 MMBtu | $ 6,129 | $ 10.03 /MMBtu |
Other Gas |
2,488 MMBtu | $ 22,093 | $ 8.88 /MMBtu |
TOTAL ENERGY |
18,176 MMBtu | $ 172,658 | $ 9.50 /MMBtu |
Water Disposal |
1,118,000 Gal | $ 7,798 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
127,442 kWh 40,172 kWh |
$ 7,647 $ 2,411 |
17.79 % 5.61 % |
$ 0.059 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 13.89 /kW |
- Electricity Fees |
- |
$ 2,031 $ 2,031 |
19.53 % 19.53 % |
- |
Natural Gas |
2,546 MMBtu 2,546 MMBtu |
$ 14,441 $ 14,441 |
31.73 % 31.73 % |
$ 5.94 /MMBtu |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 10.03 /MMBtu |
Other Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 8.88 /MMBtu |
TOTAL ENERGY |
3,853 MMBtu 2,958 MMBtu |
$ 24,119 $ 18,883 |
13.97 % 10.94 % |
$ 9.50 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE HEAT EXCHANGE FLUIDS INSTEAD OF STEAM IN PIPELINE TRACING SYSTEMS | 2.2192 | I | $ 71,690 | $ 7,056 | 10.16 | ||||||||||||||||
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| 02 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 43 | $ 5,236 | 0.01 | ||||||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 540 | $ 4,914 | 0.11 | ||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 236 | $ 2,900 | 0.08 | ||||||||||||||||
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| 05 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | I | $ 0 | $ 2,031 | 0.00 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 1,756 | 0.00 | ||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 116 | $ 226 | 0.51 | ||||||||||||||||
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