Industrial Assessment Centers
Assessment #SU0134
| Assessment Year | 2002 |
|---|---|
| SIC | 3743 |
| SIC Description | Railroad Equipment |
| NAICS | |
| NAICS Description | |
| Principal Product | Brake controls and related components for railroad freight cars |
| Sales | $ 63,000,000 |
| # of Employees | 261 |
| Plant Area (Sq.Ft.) | 258,000 |
| Annual Production | 12,400 Pieces |
| Production Hrs. Annual | 3,840 |
| Location (State) | NY |
| Yearly Energy Cost | $ 832,082 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,395,540 kWh | $ 481,747 | $ 0.075 /kWh |
- Demand Charge |
14,458 kW | $ 79,229 | $ 5.48 /kW |
- Electricity Fees |
- | $ 8,470 | - |
Natural Gas |
32,985 MMBtu | $ 262,636 | $ 7.96 /MMBtu |
TOTAL ENERGY |
98,539 MMBtu | $ 832,082 | $ 8.44 /MMBtu |
Water Disposal |
9,150,759 Gal | $ 33,284 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
221,306 kWh 182,639 kWh |
$ 15,492 $ 12,785 |
3.22 % 2.65 % |
$ 0.075 /kWh |
- Demand Charge |
26 kW 6 kW |
$ 1,700 $ 376 |
2.15 % 0.47 % |
$ 5.48 /kW |
- Electricity Fees |
- |
$ 8,470 $ 0 |
100.00 % 0.00 % |
- |
Natural Gas |
3,186 MMBtu 0 MMBtu |
$ 22,365 $ 0 |
8.52 % 0.00 % |
$ 7.96 /MMBtu |
TOTAL ENERGY |
5,454 MMBtu 1,872 MMBtu |
$ 48,027 $ 13,161 |
5.77 % 1.58 % |
$ 8.44 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 6,613 | $ 14,024 | 0.47 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 89 | $ 11,420 | 0.01 | ||||||||||||||||||||
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| 03 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 23,250 | $ 8,470 | 2.74 | ||||||||||||||||||||
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| 04 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | N | $ 178 | $ 4,103 | 0.04 | ||||||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 706 | $ 4,031 | 0.18 | ||||||||||||||||||||
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| 06 | view details |
COVER OPEN TANKS WITH FLOATING INSULATION | 2.2513 | N | $ 1,769 | $ 2,938 | 0.60 | ||||||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 299 | $ 1,453 | 0.21 | ||||||||||||||||||||
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| 08 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | N | $ 22 | $ 1,197 | 0.02 | ||||||||||||||||||||
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| 09 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 1,106 | $ 686 | 1.61 | ||||||||||||||||||||
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| 10 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 288 | 0.00 | ||||||||||||||||||||
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