Industrial Assessment Centers

Assessment #SU0132


Assessment Year 2002
SIC 3053
SIC Description Gaskets, Packing And Sealing Devices
NAICS
NAICS Description
Principal Product gaskets, sealing products
Sales $ 7,800,000
# of Employees 60
Plant Area (Sq.Ft.) 57,470
Annual Production 0 Not Available
Production Hrs. Annual 3,120
Location (State) NY
Yearly Energy Cost $ 51,376

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

388,938 kWh $ 19,702 $ 0.051 /kWh

- Demand Charge

1,518 kW $ 17,722 $ 11.67 /kW

- Electricity Fees

- $ 1,552 -

Natural Gas

1,307 MMBtu $ 12,400 $ 9.49 /MMBtu

TOTAL ENERGY

5,294 MMBtu $ 51,376 $ 9.70 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

147,017 kWh
146,022 kWh
$ 7,249
$ 7,201
36.79 %
36.55 %
$ 0.051 /kWh

- Demand Charge

277 kW
277 kW
$ 3,233
$ 3,233
18.24 %
18.24 %
$ 11.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

646 MMBtu
345 MMBtu
$ 6,118
$ 3,274
49.34 %
26.40 %
$ 9.49 /MMBtu

TOTAL ENERGY

2,153 MMBtu
1,842 MMBtu
$ 16,600
$ 13,708
32.31 %
26.68 %
$ 9.70 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INCREASE INSULATION THICKNESS 2.2512 N $ 0 $ 1,746 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

184 MMBtu $ 1,746 $ 9.49 /MMBtu

TOTAL ENERGY

184 MMBtu $ 1,746 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 8,057 $ 6,727 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,885 kWh $ 3,494 $ 0.051 /kWh

- Demand Charge

277 kW $ 3,233 $ 11.67 /kW

TOTAL ENERGY

737 MMBtu $ 6,727 -
03 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 472 $ 5,704 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,593 kWh $ 2,430 $ 0.051 /kWh

Natural Gas

345 MMBtu $ 3,274 $ 9.49 /MMBtu

TOTAL ENERGY

843 MMBtu $ 5,704 -
04 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 I $ 392 $ 5,586 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 5,586 -

TOTAL PRODUCTON

- $ 5,586 -
05 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 1,123 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,464 kWh $ 1,123 $ 0.051 /kWh

TOTAL ENERGY

230 MMBtu $ 1,123 -
06 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 809 $ 451 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

48 MMBtu $ 451 $ 9.49 /MMBtu

TOTAL ENERGY

48 MMBtu $ 451 -
07 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 N $ 40 $ 357 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

38 MMBtu $ 357 $ 9.49 /MMBtu

TOTAL ENERGY

38 MMBtu $ 357 -
08 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 107 $ 290 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

31 MMBtu $ 290 $ 9.49 /MMBtu

TOTAL ENERGY

31 MMBtu $ 290 -
09 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 154 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,080 kWh $ 154 $ 0.051 /kWh

TOTAL ENERGY

32 MMBtu $ 154 -
10 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 79 $ 48 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

995 kWh $ 48 $ 0.051 /kWh

TOTAL ENERGY

10 MMBtu $ 48 -