Industrial Assessment Centers
Assessment #ST0033
| Assessment Year | 1985 |
|---|---|
| SIC | 3315 |
| SIC Description | Steel Wire And Related Products |
| NAICS | |
| NAICS Description | |
| Principal Product | STEEL WIRE |
| Sales | $ 18,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 0 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 596,088 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,036,049 kWh | $ 251,688 | $ 0.083 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
42,671 MMBtu | $ 260,251 | $ 6.10 /MMBtu |
Fuel Oil #4 |
14,419 MMBtu | $ 84,149 | $ 5.84 /MMBtu |
TOTAL ENERGY |
88,210 MMBtu | $ 596,088 | $ 6.76 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
102,579 kWh 79,132 kWh |
$ 14,563 $ 12,619 |
5.79 % 5.01 % |
$ 0.083 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
497 MMBtu 64 MMBtu |
$ 2,972 $ 384 |
1.14 % 0.15 % |
$ 6.10 /MMBtu |
Fuel Oil #4 |
8,625 MMBtu 418 MMBtu |
$ 50,365 $ 2,440 |
59.85 % 2.90 % |
$ 5.84 /MMBtu |
TOTAL ENERGY |
10,173 MMBtu 1,293 MMBtu |
$ 67,900 $ 15,443 |
11.39 % 2.59 % |
$ 6.76 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 340 | $ 1,091 | 0.31 | ||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 5,963 | 0.00 | ||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | I | $ 100 | $ 576 | 0.17 | ||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 200 | $ 853 | 0.23 | ||||||||||||
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| 05 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | I | $ 1,900 | $ 6,080 | 0.31 | ||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 0 | $ 1,488 | 0.00 | ||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 3,100 | $ 1,100 | 2.82 | ||||||||||||
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| 08 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 537 | $ 1,936 | 0.28 | ||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN WATER LINES AND VALVES | 3.4154 | I | $ 40 | $ 504 | 0.08 | ||||||||||||
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| 10 | view details |
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS | 2.2444 | N | $ 1,770 | $ 4,126 | 0.43 | ||||||||||||
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| 11 | view details |
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH | 2.7441 | N | $ 87 | $ 4,383 | 0.02 | ||||||||||||
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| 12 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | I | $ 0 | $ 384 | 0.00 | ||||||||||||
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| 13 | view details |
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE | 2.7492 | N | $ 45,000 | $ 39,416 | 1.14 | ||||||||||||
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