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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #ST0028


Assessment Year 1985
SIC 2085
SIC Description Distilled And Blended Liquors
NAICS
NAICS Description
Principal Product BLENDED & BOTTLED SPIRIT
Sales $ 10,000,000
# of Employees 53
Plant Area (Sq.Ft.) 0
Annual Production 7,000 Thousand Gallons
Production Hrs. Annual 2,125
Location (State) NJ
Yearly Energy Cost $ 86,004

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 353,458 kWh $ 39,249 $ 0.111 /kWh

- Electricity Fees

 - $ 0 -

Natural Gas

 7,497 MMBtu $ 46,755 $ 6.24 /MMBtu

TOTAL ENERGY

 11,120 MMBtu $ 86,004 $ 7.73 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 96,717 kWh
87,045 kWh		 $ 10,722
$ 9,658		 27.32 %
24.61 %		 $ 0.111 /kWh

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 2,126 MMBtu
1,143 MMBtu		 $ 12,987
$ 6,982		 27.78 %
14.93 %		 $ 6.24 /MMBtu

TOTAL ENERGY

 3,117 MMBtu
2,035 MMBtu		 $ 23,709
$ 16,640		 27.57 %
19.35 %		 $ 7.73 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 733 $ 2,542 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 22,860 kWh $ 2,542 $ 0.111 /kWh

TOTAL ENERGY

 234 MMBtu $ 2,542 -
02 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 96 $ 5,376 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 48,359 kWh $ 5,376 $ 0.111 /kWh

TOTAL ENERGY

 496 MMBtu $ 5,376 -
03 view
details		 REDESIGN PROCESS 2.5194 N $ 0 $ 1,064 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 9,672 kWh $ 1,064 $ 0.111 /kWh

TOTAL ENERGY

 99 MMBtu $ 1,064 -
04 view
details		 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 446 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 4,103 kWh $ 446 $ 0.111 /kWh

TOTAL ENERGY

 42 MMBtu $ 446 -
05 view
details		 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 750 $ 259 2.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 2,931 kWh $ 338 $ 0.111 /kWh

Natural Gas

 -13 MMBtu $ -79 $ 6.24 /MMBtu

TOTAL ENERGY

 17 MMBtu $ 259 -
06 view
details		 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 900 $ 640 1.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 7,620 kWh $ 836 $ 0.111 /kWh

Natural Gas

 -32 MMBtu $ -196 $ 6.24 /MMBtu

TOTAL ENERGY

 46 MMBtu $ 640 -
07 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 50 $ 120 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,172 kWh $ 120 $ 0.111 /kWh

TOTAL ENERGY

 12 MMBtu $ 120 -
08 view
details		 RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 1,600 $ 1,380 1.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 226 MMBtu $ 1,380 $ 6.24 /MMBtu

TOTAL ENERGY

 226 MMBtu $ 1,380 -
09 view
details		 INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 900 $ 2,196 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 360 MMBtu $ 2,196 $ 6.24 /MMBtu

TOTAL ENERGY

 360 MMBtu $ 2,196 -
10 view
details		 INSTALL STORM WINDOWS AND DOORS 2.7494 N $ 9,283 $ 4,625 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 757 MMBtu $ 4,625 $ 6.24 /MMBtu

TOTAL ENERGY

 757 MMBtu $ 4,625 -
11 view
details		 INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 5,000 $ 5,061 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 828 MMBtu $ 5,061 $ 6.24 /MMBtu

TOTAL ENERGY

 828 MMBtu $ 5,061 -