Industrial Assessment Centers
Assessment #SF0403
| Assessment Year | 2011 |
|---|---|
| SIC | 2671 |
| SIC Description | Paper Coated & Laminated, Packaging |
| NAICS | 322221 |
| NAICS Description | Coated and Laminated Packaging Paper and Plastics Film Manufacturing |
| Principal Product | Capsules |
| Sales | $ 20,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 700,000,000 Pieces |
| Production Hrs. Annual | 6,888 |
| Location (State) | CA |
| Yearly Energy Cost | $ 325,359 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,662,102 kWh | $ 216,796 | $ 0.081 /kWh |
- Demand Charge |
4,752 kW | $ 26,014 | $ 5.47 /kW |
- Electricity Fees |
- | $ 4,256 | - |
Natural Gas |
9,745 MMBtu | $ 78,293 | $ 8.03 /MMBtu |
TOTAL ENERGY |
37,032 MMBtu | $ 325,359 | $ 8.79 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
338,441 kWh 93,807 kWh |
$ 27,550 $ 7,636 |
12.71 % 3.52 % |
$ 0.081 /kWh |
- Demand Charge |
529 kW 61 kW |
$ 2,897 $ 336 |
11.14 % 1.29 % |
$ 5.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-529 MMBtu 0 MMBtu |
$ -4,247 $ 0 |
-5.42 % 0.00 % |
$ 8.03 /MMBtu |
TOTAL ENERGY |
2,940 MMBtu 962 MMBtu |
$ 26,200 $ 7,972 |
8.05 % 2.45 % |
$ 8.79 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 720 | $ 2,239 | 0.32 | ||||||||||||||||||||
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| 02 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | I | $ 2,006 | $ 1,307 | 1.53 | ||||||||||||||||||||
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| 03 | view details |
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR | 2.4233 | I | $ 1,471 | $ 681 | 2.16 | ||||||||||||||||||||
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| 04 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | N | $ 20,097 | $ 8,148 | 2.47 | ||||||||||||||||||||
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| 05 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 14,750 | $ 5,026 | 2.93 | ||||||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 5,900 | $ 1,801 | 3.28 | ||||||||||||||||||||
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| 07 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 15,378 | $ 4,142 | 3.71 | ||||||||||||||||||||
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| 08 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 9,877 | $ 1,944 | 5.08 | ||||||||||||||||||||
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| 09 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 5,037 | $ 912 | 5.52 | ||||||||||||||||||||
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