Industrial Assessment Centers

Assessment #SF0401


Assessment Year 2011
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Decorative Trim Moldings
Sales $ 5,000,000
# of Employees 24
Plant Area (Sq.Ft.) 57,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Yearly Energy Cost $ 461,073

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,067,724 kWh $ 290,180 $ 0.095 /kWh

- Demand Charge

10,320 kW $ 140,267 $ 13.59 /kW

- Electricity Fees

- $ 30,626 -

TOTAL ENERGY

31,444 MMBtu $ 461,073 $ 14.66 /MMBtu

Water Disposal

1,136,212 Gal $ 3,894 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

482,801 kWh
0 kWh
$ 52,770
$ 0
18.19 %
0.00 %
$ 0.095 /kWh

- Demand Charge

103 kW
0 kW
$ 1,557
$ 0
1.11 %
0.00 %
$ 13.59 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

4,949 MMBtu
0 MMBtu
$ 54,327
$ 0
11.78 %
0.00 %
$ 14.66 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 0 $ 1,461 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,764 kWh $ 1,461 $ 0.095 /kWh

TOTAL ENERGY

162 MMBtu $ 1,461 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 5,292 $ 12,739 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,738 kWh $ 12,739 $ 0.095 /kWh

TOTAL ENERGY

1,074 MMBtu $ 12,739 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 790 $ 3,247 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,024 kWh $ 3,247 $ 0.095 /kWh

TOTAL ENERGY

359 MMBtu $ 3,247 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 11,288 $ 16,009 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

131,637 kWh $ 16,009 $ 0.095 /kWh

TOTAL ENERGY

1,349 MMBtu $ 16,009 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 2,205 $ 2,392 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,808 kWh $ 2,392 $ 0.095 /kWh

TOTAL ENERGY

265 MMBtu $ 2,392 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,057 $ 443 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,270 kWh $ 443 $ 0.095 /kWh

TOTAL ENERGY

34 MMBtu $ 443 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 25,369 $ 6,415 3.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,410 kWh $ 4,858 $ 0.095 /kWh

- Demand Charge

103 kW $ 1,557 $ 13.59 /kW

TOTAL ENERGY

537 MMBtu $ 6,415 -
08 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 39,987 $ 11,621 3.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

114,150 kWh $ 11,621 $ 0.095 /kWh

TOTAL ENERGY

1,170 MMBtu $ 11,621 -