Industrial Assessment Centers
Assessment #SF0400
| Assessment Year | 2011 |
|---|---|
| SIC | 2671 |
| SIC Description | Paper Coated & Laminated, Packaging |
| NAICS | 326112 |
| NAICS Description | Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| Principal Product | Compound Plastic Bags and Laminated, Multiwall Flexible Packaging |
| Sales | $ 40,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 130,000 |
| Annual Production | 13,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | CA |
| Yearly Energy Cost | $ 1,646,165 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
9,782,370 kWh | $ 898,877 | $ 0.092 /kWh |
- Demand Charge |
21,072 kW | $ 357,186 | $ 16.95 /kW |
- Electricity Fees |
- | $ 16,587 | - |
Natural Gas |
56,720 MMBtu | $ 373,515 | $ 6.59 /MMBtu |
TOTAL ENERGY |
156,990 MMBtu | $ 1,646,165 | $ 10.49 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,228,571 kWh 0 kWh |
$ 202,015 $ 0 |
22.47 % 0.00 % |
$ 0.092 /kWh |
- Demand Charge |
3,428 kW 0 kW |
$ 72,939 $ 0 |
20.42 % 0.00 % |
$ 16.95 /kW |
- Electricity Fees |
- |
$ 5,836 $ 0 |
35.18 % 0.00 % |
- |
Natural Gas |
709 MMBtu 0 MMBtu |
$ 4,674 $ 0 |
1.25 % 0.00 % |
$ 6.59 /MMBtu |
TOTAL ENERGY |
23,552 MMBtu 0 MMBtu |
$ 285,464 $ 0 |
17.34 % 0.00 % |
$ 10.49 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | N | $ 0 | $ 6,777 | 0.00 | ||||||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 0 | $ 2,056 | 0.00 | ||||||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 712 | $ 3,063 | 0.23 | ||||||||||||||||||||||||||||
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| 04 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 2,850 | $ 6,271 | 0.45 | ||||||||||||||||||||||||||||
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| 05 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 66,975 | $ 48,251 | 1.39 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 14,699 | $ 9,933 | 1.48 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 22,616 | $ 10,404 | 2.17 | ||||||||||||||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 15,119 | $ 5,731 | 2.64 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 41,732 | $ 15,700 | 2.66 | ||||||||||||||||||||||||||||
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| 10 | view details |
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL | 2.2622 | N | $ 67,329 | $ 23,990 | 2.81 | ||||||||||||||||||||||||||||
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| 11 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 170,718 | $ 31,158 | 5.48 | ||||||||||||||||||||||||||||
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| 12 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 1,807,809 | $ 171,695 | 10.53 | ||||||||||||||||||||||||||||
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