Industrial Assessment Centers
Assessment #SF0398
| Assessment Year | 2011 |
|---|---|
| SIC | 2096 |
| SIC Description | Potato Chips And Similar Snacks |
| NAICS | 311919 |
| NAICS Description | Other Snack Food Manufacturing |
| Principal Product | Salty Snack Foods |
| Sales | $ 100,000,000 |
| # of Employees | 500 |
| Plant Area (Sq.Ft.) | 333,000 |
| Annual Production | 140,000,000 Pounds |
| Production Hrs. Annual | 8,712 |
| Location (State) | CA |
| Yearly Energy Cost | $ 6,151,269 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
25,190,905 kWh | $ 1,630,928 | $ 0.065 /kWh |
- Demand Charge |
44,868 kW | $ 782,843 | $ 17.45 /kW |
- Electricity Fees |
- | $ 37,650 | - |
Natural Gas |
410,252 MMBtu | $ 3,699,848 | $ 9.02 /MMBtu |
TOTAL ENERGY |
668,461 MMBtu | $ 6,151,269 | $ 9.20 /MMBtu |
Water Disposal |
246,427,188 Gal | $ 991,377 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,255,259 kWh 2,190,342 kWh |
$ 149,581 $ 145,280 |
9.17 % 8.91 % |
$ 0.065 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 17.45 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
16,856 MMBtu 948 MMBtu |
$ 145,022 $ 8,491 |
3.92 % 0.23 % |
$ 9.02 /MMBtu |
TOTAL ENERGY |
39,973 MMBtu 23,399 MMBtu |
$ 294,603 $ 153,771 |
4.79 % 2.50 % |
$ 9.20 /MMBtu |
Water Disposal |
899,078 Gal 0 Gal |
$ 3,617 $ 0 |
0.36 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 7,251 | 0.00 | ||||||||||||||||||||
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| 02 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | I | $ 0 | $ 4,412 | 0.00 | ||||||||||||||||||||
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| 03 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | I | $ 0 | $ 23,241 | 0.00 | ||||||||||||||||||||
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| 04 | view details |
AIR CONDITION ONLY SPACE IN USE | 2.7222 | I | $ 424 | $ 4,965 | 0.09 | ||||||||||||||||||||
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| 05 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 56,209 | $ 112,927 | 0.50 | ||||||||||||||||||||
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| 06 | view details |
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER | 2.2425 | N | $ 212,500 | $ 136,531 | 1.56 | ||||||||||||||||||||
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| 07 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 2,405 | $ 975 | 2.47 | ||||||||||||||||||||
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| 08 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 25,868 | $ 4,046 | 6.39 | ||||||||||||||||||||
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| 09 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 1,867 | $ 3,872 | 0.48 | ||||||||||||||||||||
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