Industrial Assessment Centers

Assessment #SF0394


Assessment Year 2011
SIC 2026
SIC Description Fluid Milk
NAICS 311330
NAICS Description Confectionery Manufacturing from Purchased Chocolate
Principal Product Chocolate
Sales $ 30,000,000
# of Employees 125
Plant Area (Sq.Ft.) 80,000
Annual Production 20,000,000 Not Available
Production Hrs. Annual 3,536
Location (State) HI
Yearly Energy Cost $ 285,970

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,313,544 kWh $ 225,745 $ 0.172 /kWh

- Demand Charge

4,008 kW $ 33,364 $ 8.32 /kW

- Electricity Fees

- $ 4,106 -

LPG

634 MMBtu $ 22,755 $ 35.89 /MMBtu

TOTAL ENERGY

14,098 MMBtu $ 285,970 $ 20.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

101,770 kWh
93,975 kWh
$ 22,043
$ 20,041
9.76 %
8.88 %
$ 0.172 /kWh

- Demand Charge

1 kW
1 kW
$ 6
$ 6
0.02 %
0.02 %
$ 8.32 /kW

- Electricity Fees

- $ 2,952
$ 2,952
71.89 %
71.89 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 35.89 /MMBtu

TOTAL ENERGY

1,043 MMBtu
963 MMBtu
$ 25,001
$ 22,999
8.74 %
8.04 %
$ 20.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 73 $ 1,204 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,350 kWh $ 1,204 $ 0.172 /kWh

TOTAL ENERGY

55 MMBtu $ 1,204 -
02 view
details
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS 2.7132 I $ 235 $ 439 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,001 kWh $ 439 $ 0.172 /kWh

TOTAL ENERGY

21 MMBtu $ 439 -
03 view
details
USE POWER FACTOR CONTROLLERS 2.3211 I $ 3,821 $ 2,952 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 2,952 -

TOTAL ENERGY

0 MMBtu $ 2,952 -
04 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 I $ 3,638 $ 2,879 1.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,787 kWh $ 2,879 $ 0.172 /kWh

TOTAL ENERGY

131 MMBtu $ 2,879 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 11,002 $ 7,621 1.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,728 kWh $ 7,621 $ 0.172 /kWh

TOTAL ENERGY

346 MMBtu $ 7,621 -
06 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 I $ 20,780 $ 7,794 2.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,582 kWh $ 7,794 $ 0.172 /kWh

TOTAL ENERGY

406 MMBtu $ 7,794 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 700 $ 241 2.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

527 kWh $ 104 $ 0.172 /kWh

- Demand Charge

1 kW $ 6 $ 8.32 /kW

TOTAL ENERGY

5 MMBtu $ 110 -

Primary Raw Material

- $ 131 -

TOTAL PRODUCTON

- $ 131 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 12,392 $ 2,002 6.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,795 kWh $ 2,002 $ 0.172 /kWh

TOTAL ENERGY

80 MMBtu $ 2,002 -