Industrial Assessment Centers

Assessment #SF0357


Assessment Year 2008
SIC 7699
SIC Description Repair Services, Nec
NAICS 322214
NAICS Description Fiber Can, Tube, Drum, and Similar Products Manufacturing
Principal Product Repaired & Remanufactured
Sales $ 26,000,000
# of Employees 57
Plant Area (Sq.Ft.) 300,000
Annual Production 750,000 Pieces
Production Hrs. Annual 2,418
Location (State) CA
Yearly Energy Cost $ 964,185

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,404,361 kWh $ 199,201 $ 0.142 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

70,718 MMBtu $ 764,984 $ 10.82 /MMBtu

TOTAL ENERGY

85,113 MMBtu $ 964,185 $ 11.33 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

161,205 kWh
0 kWh
$ 26,532
$ 0
13.32 %
0.00 %
$ 0.142 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

10,315 MMBtu
0 MMBtu
$ 112,289
$ 0
14.68 %
0.00 %
$ 10.82 /MMBtu

TOTAL ENERGY

11,968 MMBtu
0 MMBtu
$ 138,821
$ 0
14.40 %
0.00 %
$ 11.33 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 N $ 0 $ 4,006 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,473 kWh $ 4,006 $ 0.142 /kWh

TOTAL ENERGY

282 MMBtu $ 4,006 -
02 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 12,102 $ 27,148 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,486 MMBtu $ 27,148 $ 10.82 /MMBtu

TOTAL ENERGY

2,486 MMBtu $ 27,148 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 728 $ 428 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,936 kWh $ 428 $ 0.142 /kWh

TOTAL ENERGY

30 MMBtu $ 428 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 16,291 $ 6,858 2.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,024 kWh $ 6,858 $ 0.142 /kWh

TOTAL ENERGY

482 MMBtu $ 6,858 -
05 view
details
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN 2.4222 N $ 16,144 $ 5,290 3.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,135 kWh $ 5,290 $ 0.142 /kWh

TOTAL ENERGY

186 MMBtu $ 5,290 -
06 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 222,664 $ 71,962 3.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

6,542 MMBtu $ 71,962 $ 10.82 /MMBtu

TOTAL ENERGY

6,542 MMBtu $ 71,962 -
07 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 N $ 6,343 $ 1,645 3.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,278 kWh $ 1,645 $ 0.142 /kWh

TOTAL ENERGY

116 MMBtu $ 1,645 -
08 view
details
SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE 2.2114 N $ 0 $ 1,741 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

170 MMBtu $ 1,741 $ 10.82 /MMBtu

TOTAL ENERGY

170 MMBtu $ 1,741 -
09 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 N $ 140 $ 1,347 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

132 MMBtu $ 1,347 $ 10.82 /MMBtu

TOTAL ENERGY

132 MMBtu $ 1,347 -
10 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 N $ 294 $ 3,011 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

294 MMBtu $ 3,011 $ 10.82 /MMBtu

TOTAL ENERGY

294 MMBtu $ 3,011 -
11 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 2,834 $ 4,263 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

416 MMBtu $ 4,263 $ 10.82 /MMBtu

TOTAL ENERGY

416 MMBtu $ 4,263 -
12 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 25,703 $ 8,305 3.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,359 kWh $ 8,305 $ 0.142 /kWh

TOTAL ENERGY

557 MMBtu $ 8,305 -
13 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 15,233 $ 2,817 5.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

275 MMBtu $ 2,817 $ 10.82 /MMBtu

TOTAL ENERGY

275 MMBtu $ 2,817 -