Industrial Assessment Centers

Assessment #SF0337


Assessment Year 2007
SIC 2835
SIC Description Diagnostic Substances
NAICS 325412
NAICS Description Pharmaceutical Preparation Manufacturing
Principal Product Drugs of Abuse Test Kits
Sales $ 80,000,000
# of Employees 270
Plant Area (Sq.Ft.) 90,000
Annual Production 45,000,000 Pieces
Production Hrs. Annual 2,340
Location (State) CA
Yearly Energy Cost $ 301,124

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,208,699 kWh $ 210,970 $ 0.096 /kWh

- Demand Charge

6,546 kW $ 90,154 $ 13.77 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

22,639 MMBtu $ 301,124 $ 13.30 /MMBtu

Other Liquid (haz)

15,900 Gal $ 20,928 $ 1 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

220,247 kWh
119,011 kWh
$ 24,839
$ 13,458
11.77 %
6.38 %
$ 0.096 /kWh

- Demand Charge

2,227 kW
134 kW
$ 42,438
$ 2,572
47.07 %
2.85 %
$ 13.77 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,388 MMBtu
1,351 MMBtu
$ 69,006
$ 17,759
22.92 %
5.90 %
$ 13.30 /MMBtu

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 1 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 0 $ 9,667 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

86,009 kWh $ 9,667 $ 0.096 /kWh

TOTAL ENERGY

882 MMBtu $ 9,667 -
02 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 20,000 $ 50,318 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

96,818 kWh $ 10,884 $ 0.096 /kWh

- Demand Charge

2,070 kW $ 39,434 $ 13.77 /kW

TOTAL ENERGY

992 MMBtu $ 50,318 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 937 $ 1,729 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

131 MMBtu $ 1,729 $ 0.00 /MMBtu

TOTAL ENERGY

131 MMBtu $ 1,729 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 3,344 $ 3,650 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,990 kWh $ 1,990 $ 0.096 /kWh

- Demand Charge

87 kW $ 1,660 $ 13.77 /kW

TOTAL ENERGY

174 MMBtu $ 3,650 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,510 $ 1,534 2.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,301 kWh $ 821 $ 0.096 /kWh

- Demand Charge

37 kW $ 713 $ 13.77 /kW

TOTAL ENERGY

75 MMBtu $ 1,534 -
06 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 I $ 3,376 $ 1,179 2.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,711 kWh $ 980 $ 0.096 /kWh

- Demand Charge

10 kW $ 199 $ 13.77 /kW

TOTAL ENERGY

89 MMBtu $ 1,179 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 3,460 $ 929 3.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,418 kWh $ 497 $ 0.096 /kWh

- Demand Charge

23 kW $ 432 $ 13.77 /kW

TOTAL ENERGY

45 MMBtu $ 929 -