Industrial Assessment Centers

Assessment #SF0330


Assessment Year 2006
SIC 2066
SIC Description Chocolate And Cocoa Products
NAICS 311320
NAICS Description Chocolate and Confectionery Manufacturing from Cacao Beans
Principal Product Chocolate
Sales $ 100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 600,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Yearly Energy Cost $ 7,195,790

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

38,653,492 kWh $ 1,558,332 $ 0.040 /kWh

- Demand Charge

77,826 kW $ 944,276 $ 12.13 /kW

- Electricity Fees

- $ 0 -

Natural Gas

412,864 MMBtu $ 4,693,182 $ 11.37 /MMBtu

TOTAL ENERGY

809,062 MMBtu $ 7,195,790 $ 8.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

764,624 kWh
39,626 kWh
$ 30,247
$ 1,017
1.94 %
0.07 %
$ 0.040 /kWh

- Demand Charge

1,475 kW
0 kW
$ 18,884
$ 0
2.00 %
0.00 %
$ 12.13 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

531 MMBtu
0 MMBtu
$ 5,332
$ 0
0.11 %
0.00 %
$ 11.37 /MMBtu

TOTAL ENERGY

8,369 MMBtu
406 MMBtu
$ 54,463
$ 1,017
0.76 %
0.01 %
$ 8.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 1,017 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,626 kWh $ 1,017 $ 0.040 /kWh

TOTAL ENERGY

406 MMBtu $ 1,017 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 117 $ 1,235 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,630 kWh $ 1,235 $ 0.040 /kWh

TOTAL ENERGY

314 MMBtu $ 1,235 -
03 view
details
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT 2.1321 N $ 3,710 $ 5,332 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

531 MMBtu $ 5,332 $ 11.37 /MMBtu

TOTAL ENERGY

531 MMBtu $ 5,332 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 20,534 $ 17,266 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

266,134 kWh $ 10,730 $ 0.040 /kWh

- Demand Charge

511 kW $ 6,536 $ 12.13 /kW

TOTAL ENERGY

2,728 MMBtu $ 17,266 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 4,608 $ 2,860 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,394 kWh $ 1,588 $ 0.040 /kWh

- Demand Charge

99 kW $ 1,272 $ 12.13 /kW

TOTAL ENERGY

404 MMBtu $ 2,860 -
06 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 39,154 $ 14,161 2.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

203,085 kWh $ 8,188 $ 0.040 /kWh

- Demand Charge

467 kW $ 5,973 $ 12.13 /kW

TOTAL ENERGY

2,082 MMBtu $ 14,161 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 33,264 $ 10,694 3.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,870 kWh $ 6,446 $ 0.040 /kWh

- Demand Charge

332 kW $ 4,248 $ 12.13 /kW

TOTAL ENERGY

1,639 MMBtu $ 10,694 -
08 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 7,608 $ 1,898 4.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,885 kWh $ 1,043 $ 0.040 /kWh

- Demand Charge

66 kW $ 855 $ 12.13 /kW

TOTAL ENERGY

265 MMBtu $ 1,898 -