Industrial Assessment Centers

Assessment #SF0323


Assessment Year 2006
SIC 3086
SIC Description Plastics Foam Products
NAICS 326140
NAICS Description Polystyrene Foam Product Manufacturing
Principal Product Municipal Waste Containers
Sales $ 22,000,000
# of Employees 35
Plant Area (Sq.Ft.) 45,000
Annual Production 450,000 Pieces
Production Hrs. Annual 7,488
Location (State) CA
Yearly Energy Cost $ 471,116

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,350,154 kWh $ 384,254 $ 0.052 /kWh

- Demand Charge

14,747 kW $ 86,862 $ 5.89 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

75,339 MMBtu $ 471,116 $ 6.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,191,355 kWh
141,107 kWh
$ 146,008
$ 9,493
38.00 %
2.47 %
$ 0.052 /kWh

- Demand Charge

2,974 kW
281 kW
$ 12,221
$ 1,657
14.07 %
1.91 %
$ 5.89 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

22,462 MMBtu
1,447 MMBtu
$ 158,229
$ 11,150
33.59 %
2.37 %
$ 6.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE 2.7226 N $ 4,000 $ 8,385 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

109,292 kWh $ 7,353 $ 0.052 /kWh

- Demand Charge

175 kW $ 1,032 $ 5.89 /kW

TOTAL ENERGY

1,120 MMBtu $ 8,385 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,181 $ 5,614 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,316 kWh $ 5,614 $ 0.052 /kWh

TOTAL ENERGY

854 MMBtu $ 5,614 -
03 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 3,434 $ 6,718 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,490 kWh $ 5,617 $ 0.052 /kWh

- Demand Charge

187 kW $ 1,101 $ 5.89 /kW

TOTAL ENERGY

856 MMBtu $ 6,718 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 8,974 $ 4,432 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,617 kWh $ 3,876 $ 0.052 /kWh

- Demand Charge

94 kW $ 556 $ 5.89 /kW

TOTAL ENERGY

591 MMBtu $ 4,432 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,355 $ 2,123 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,839 kWh $ 1,923 $ 0.052 /kWh

- Demand Charge

45 kW $ 200 $ 5.89 /kW

TOTAL ENERGY

511 MMBtu $ 2,123 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 345,000 $ 117,125 2.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,663,133 kWh $ 111,892 $ 0.052 /kWh

- Demand Charge

1,777 kW $ 5,233 $ 5.89 /kW

TOTAL ENERGY

17,047 MMBtu $ 117,125 -
07 view
details
INSTALL SKYLIGHTS 2.7145 N $ 47,430 $ 13,832 3.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,668 kWh $ 9,733 $ 0.052 /kWh

- Demand Charge

696 kW $ 4,099 $ 5.89 /kW

TOTAL ENERGY

1,483 MMBtu $ 13,832 -