Industrial Assessment Centers

Assessment #SF0296

Assessment Year	2004
SIC	3253
SIC Description	Ceramic Wall And Floor Tile
NAICS	327122
NAICS Description	Ceramic Wall and Floor Tile Manufacturing
Principal Product	Clay Tiles
Sales	$ 10,000,000
# of Employees	100
Plant Area (Sq.Ft.)	65,750
Annual Production	11,500,000 Pieces
Production Hrs. Annual	6,528
Location (State)	CA
Yearly Energy Cost	$ 317,443

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	789,333 kWh	$ 100,465	$ 0.127 /kWh
- Demand Charge	2,077 kW	$ 8,193	$ 3.94 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	27,234 MMBtu	$ 208,785	$ 7.67 /MMBtu
TOTAL ENERGY	35,325 MMBtu	$ 317,443	$ 8.99 /MMBtu
Solid Waste (non-haz)	812 lbs	$ 20,711	$ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	109,912 kWh 26,150 kWh	$ 13,988 $ 3,326	13.92 % 3.31 %	$ 0.127 /kWh
- Demand Charge	290 kW 65 kW	$ 1,143 $ 256	13.96 % 3.13 %	$ 3.94 /kW
- Electricity Fees	-	$ 8,781 $ 8,781	0.00 % 0.00 %	-
Natural Gas	98 MMBtu 98 MMBtu	$ 753 $ 753	0.36 % 0.36 %	$ 7.67 /MMBtu
TOTAL ENERGY	1,225 MMBtu 366 MMBtu	$ 24,665 $ 13,116	7.77 % 4.13 %	$ 8.99 /MMBtu
Solid Waste (non-haz)	0 lbs 0 lbs	$ 14,141 $ 0	68.28 % 0.00 %	$ 0 /lbs

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS

2.4133

$ 282

$ 850

0.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	6,340 kWh	$ 806	$ 0.127 /kWh
- Demand Charge	11 kW	$ 44	$ 3.94 /kW
TOTAL ENERGY	65 MMBtu	$ 850	-

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details

CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE

2.8114

$ 4,375

$ 8,781

0.50

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Electricity Fees	-	$ 8,781	-
TOTAL ENERGY	0 MMBtu	$ 8,781	-

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details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM

2.4143

$ 3,085

$ 4,936

0.63

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	36,663 kWh	$ 4,672	$ 0.127 /kWh
- Demand Charge	67 kW	$ 264	$ 3.94 /kW
TOTAL ENERGY	376 MMBtu	$ 4,936	-

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details

USE PHOTOCELL CONTROLS

2.7134

$ 2,760

$ 2,262

1.22

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	15,339 kWh	$ 1,951	$ 0.127 /kWh
- Demand Charge	79 kW	$ 311	$ 3.94 /kW
TOTAL ENERGY	157 MMBtu	$ 2,262	-

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details

USE PHOTOCELL CONTROLS

2.7134

$ 2,880

$ 2,058

1.40

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	13,728 kWh	$ 1,746	$ 0.127 /kWh
- Demand Charge	79 kW	$ 312	$ 3.94 /kW
TOTAL ENERGY	141 MMBtu	$ 2,058	-

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 2,638

$ 1,715

1.54

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	12,733 kWh	$ 1,620	$ 0.127 /kWh
- Demand Charge	24 kW	$ 95	$ 3.94 /kW
TOTAL ENERGY	131 MMBtu	$ 1,715	-

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details

USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING

2.1121

$ 1,520

$ 753

2.02

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	98 MMBtu	$ 753	$ 7.67 /MMBtu
TOTAL ENERGY	98 MMBtu	$ 753	-

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details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM

2.4143

$ 5,681

$ 2,293

2.48

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	18,032 kWh	$ 2,293	$ 0.127 /kWh
TOTAL ENERGY	185 MMBtu	$ 2,293	-

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details

USE PHOTOCELL CONTROLS

2.7134

$ 3,059

$ 1,017

3.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	7,077 kWh	$ 900	$ 0.127 /kWh
- Demand Charge	30 kW	$ 117	$ 3.94 /kW
TOTAL ENERGY	73 MMBtu	$ 1,017	-

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details

INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS

3.6193

$ 36,000

$ 14,141

2.55

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Solid Waste (non-haz)	0 lbs	$ 14,141	$ 0 /lbs
TOTAL WASTE	-	$ 14,141	-