Industrial Assessment Centers
Assessment #SF0283
| Assessment Year | 2004 |
|---|---|
| SIC | 2032 |
| SIC Description | Canned Specialties |
| NAICS | 311422 |
| NAICS Description | Specialty Canning |
| Principal Product | Frozen and Canned Food |
| Sales | $ 100,000,000 |
| # of Employees | 700 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 4,500,000 Pieces |
| Production Hrs. Annual | 5,880 |
| Location (State) | CA |
| Yearly Energy Cost | $ 1,610,775 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,631,330 kWh | $ 1,004,637 | $ 0.116 /kWh |
- Demand Charge |
18,916 kW | $ 238,634 | $ 12.62 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
54,759 MMBtu | $ 367,504 | $ 6.71 /MMBtu |
TOTAL ENERGY |
143,230 MMBtu | $ 1,610,775 | $ 11.25 /MMBtu |
Water Disposal |
16,689,000 Gal | $ 82,058 | $ 0 /Gal |
Other Liquid (non-haz) |
208,000 Gal | $ 20,800 | $ 0 /Gal |
Solid Waste (non-haz) |
8,160,000 lbs | $ 290,400 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
815,837 kWh 806,033 kWh |
$ 321,098 $ 92,961 |
31.96 % 9.25 % |
$ 0.116 /kWh |
- Demand Charge |
1,168 kW 1,152 kW |
$ 14,736 $ 14,536 |
6.18 % 6.09 % |
$ 12.62 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,143 MMBtu 191 MMBtu |
$ 21,092 $ 1,284 |
5.74 % 0.35 % |
$ 6.71 /MMBtu |
TOTAL ENERGY |
11,505 MMBtu 8,453 MMBtu |
$ 356,926 $ 108,781 |
22.16 % 6.75 % |
$ 11.25 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 27,300 $ 27,300 |
9.40 % 9.40 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 2,759 | 0.00 | ||||||||||||||||
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| 02 | view details |
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR | 2.4233 | N | $ 0 | $ 1,304 | 0.00 | ||||||||||||||||
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| 03 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 829 | $ 1,636 | 0.51 | ||||||||||||||||
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| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 31,490 | $ 33,377 | 0.94 | ||||||||||||||||
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| 05 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | I | $ 40,000 | $ 61,990 | 0.65 | ||||||||||||||||
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| 06 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 20,000 | $ 19,808 | 1.01 | ||||||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,218 | $ 1,284 | 0.95 | ||||||||||||||||
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| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 10,828 | $ 6,669 | 1.62 | ||||||||||||||||
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| 09 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,688 | $ 1,066 | 2.52 | ||||||||||||||||
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| 10 | view details |
USE AN AUTOMATIC PLATE PROCESSOR | 3.2171 | I | $ 40,500 | $ 27,300 | 1.48 | ||||||||||||||||
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| 11 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 40,600 | $ 227,033 | 0.18 | ||||||||||||||||
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