Industrial Assessment Centers
Assessment #SF0271
| Assessment Year | 2003 |
|---|---|
| SIC | 2952 |
| SIC Description | Asphalt Felts And Coatings |
| NAICS | 324122 |
| NAICS Description | Asphalt Shingle and Coating Materials Manufacturing |
| Principal Product | Asphalt Roofing Shingles |
| Sales | $ 49,000,000 |
| # of Employees | 79 |
| Plant Area (Sq.Ft.) | 267,800 |
| Annual Production | 0 Not Available |
| Production Hrs. Annual | 6,960 |
| Location (State) | CA |
| Yearly Energy Cost | $ 1,136,028 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,467,600 kWh | $ 568,833 | $ 0.127 /kWh |
- Demand Charge |
9,684 kW | $ 106,196 | $ 10.97 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
112,442 MMBtu | $ 460,999 | $ 4.10 /MMBtu |
TOTAL ENERGY |
158,235 MMBtu | $ 1,136,028 | $ 7.18 /MMBtu |
Solid Waste (non-haz) |
8,516 lbs | $ 316,637 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
405,405 kWh 299,327 kWh |
$ 41,837 $ 30,890 |
7.35 % 5.43 % |
$ 0.127 /kWh |
- Demand Charge |
634 kW 414 kW |
$ 6,951 $ 4,538 |
6.55 % 4.27 % |
$ 10.97 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
34,794 MMBtu 0 MMBtu |
$ 142,307 $ 0 |
30.87 % 0.00 % |
$ 4.10 /MMBtu |
TOTAL ENERGY |
38,950 MMBtu 3,068 MMBtu |
$ 191,095 $ 35,428 |
16.82 % 3.12 % |
$ 7.18 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 420 | $ 7,393 | 0.06 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 567 | $ 1,964 | 0.29 | ||||||||||||||||
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| 03 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 2,760 | $ 2,225 | 1.24 | ||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 38,640 | $ 23,846 | 1.62 | ||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 8,360 | $ 5,167 | 1.62 | ||||||||||||||||
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| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 15,000 | $ 8,193 | 1.83 | ||||||||||||||||
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| 07 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 525,000 | $ 142,307 | 3.69 | ||||||||||||||||
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| 08 | view details |
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL | 3.6192 | I | $ 350 | $ 56,959 | 0.01 | ||||||||||||||||
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| 09 | view details |
MODIFY PROCESS TO REDUCE MATERIAL USE/COST | 4.1310 | N | $ 20,578 | $ 8,073 | 2.55 | ||||||||||||||||
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