Industrial Assessment Centers

Assessment #SF0269


Assessment Year 2003
SIC 2026
SIC Description Fluid Milk
NAICS 311511
NAICS Description Fluid Milk Manufacturing
Principal Product Dairy Product
Sales $ 7,500,000
# of Employees 30
Plant Area (Sq.Ft.) 0
Annual Production 0 Thousand Gallons
Production Hrs. Annual 4,992
Location (State) CA
Yearly Energy Cost $ 99,042

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

568,799 kWh $ 43,127 $ 0.076 /kWh

- Demand Charge

1,434 kW $ 7,606 $ 5.30 /kW

- Electricity Fees

- $ 0 -

LPG

4,129 MMBtu $ 48,309 $ 11.70 /MMBtu

TOTAL ENERGY

9,959 MMBtu $ 99,042 $ 9.94 /MMBtu

Water Disposal

2,880,000 Gal $ 0 $ 0 /Gal

Solid Waste (non-haz)

432 lbs $ 5,244 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

101,101 kWh
40,810 kWh
$ 7,664
$ 3,094
17.77 %
7.17 %
$ 0.076 /kWh

- Demand Charge

122 kW
64 kW
$ 370
$ 194
4.86 %
2.55 %
$ 5.30 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

283,102 MMBtu
0 MMBtu
$ 10,708
$ 0
22.17 %
0.00 %
$ 11.70 /MMBtu

TOTAL ENERGY

292,045 MMBtu
418 MMBtu
$ 19,342
$ 3,288
19.53 %
3.32 %
$ 9.94 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 N $ 0 $ 5,192 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

145,068 MMBtu $ 5,192 $ 11.70 /MMBtu

TOTAL ENERGY

145,068 MMBtu $ 5,192 -
02 view
details
IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS 3.7312 I $ 0 $ 635 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,938 kWh $ 602 $ 0.076 /kWh

- Demand Charge

11 kW $ 33 $ 5.30 /kW

TOTAL ENERGY

81 MMBtu $ 635 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 0 $ 1,974 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,041 kWh $ 1,974 $ 0.076 /kWh

TOTAL ENERGY

267 MMBtu $ 1,974 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 3,984 $ 5,516 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

138,034 MMBtu $ 5,516 $ 11.70 /MMBtu

TOTAL ENERGY

138,034 MMBtu $ 5,516 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 0 $ 2,653 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,872 kWh $ 2,492 $ 0.076 /kWh

- Demand Charge

53 kW $ 161 $ 5.30 /kW

TOTAL ENERGY

337 MMBtu $ 2,653 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 3,905 $ 2,739 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,250 kWh $ 2,596 $ 0.076 /kWh

- Demand Charge

47 kW $ 143 $ 5.30 /kW

TOTAL ENERGY

351 MMBtu $ 2,739 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 1,743 $ 633 2.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

11 kW $ 33 $ 5.30 /kW

Natural Gas

7,907 MMBtu $ 600 $ 0.00 /MMBtu

TOTAL ENERGY

7,907 MMBtu $ 633 -