Industrial Assessment Centers
Assessment #SF0247
| Assessment Year | 2002 |
|---|---|
| SIC | 2899 |
| SIC Description | Chemical Preparations, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Heat Set Ink |
| Sales | $ 30,000,000 |
| # of Employees | 23 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 24,000,000 Pounds |
| Production Hrs. Annual | 4,000 |
| Location (State) | CA |
| Yearly Energy Cost | $ 226,609 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,250,655 kWh | $ 150,507 | $ 0.120 /kWh |
- Demand Charge |
5,196 kW | $ 49,705 | $ 9.57 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,943 MMBtu | $ 26,397 | $ 6.69 /MMBtu |
TOTAL ENERGY |
16,762 MMBtu | $ 226,609 | $ 13.52 /MMBtu |
Solid Waste (non-haz) |
7,497 lbs | $ 99,144 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
120,967 kWh 0 kWh |
$ 17,663 $ 0 |
11.74 % 0.00 % |
$ 0.120 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.57 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.69 /MMBtu |
TOTAL ENERGY |
1,241 MMBtu 0 MMBtu |
$ 17,663 $ 0 |
7.79 % 0.00 % |
$ 13.52 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 11,423 $ 0 |
11.52 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | K | $ 11,455 | $ 3,149 | 3.64 | ||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | K | $ 0 | $ 4,939 | 0.00 | ||||||||||||
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| 03 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | K | $ 6,240 | $ 4,330 | 1.44 | ||||||||||||
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| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | K | $ 3,491 | $ 3,657 | 0.95 | ||||||||||||
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| 05 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | K | $ 3,019 | $ 1,588 | 1.90 | ||||||||||||
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| 06 | view details |
REUSE / RECYCLE/ SELL PAPER PRODUCTS | 3.5217 | K | $ 500 | $ 4,500 | 0.11 | ||||||||||||
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| 07 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | K | $ 17,600 | $ 6,923 | 2.54 | ||||||||||||
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